Protospace Wiki - User contributions [en]

File:Metal Shear Brake Roll - Magnum copy.pdf

2024-04-03T00:58:36Z

Gregm:

Plasma cutter, huge (Powercut 1500) ID:51

2024-02-22T06:41:14Z

Gregm: out of service note

{{Equipment page
| toolname = Plasma cutter
| model = Powercut 1500
| serial = ??
| owner = William
| loanstatus = Donated to Protospace
| arrived = July 2012
| location = Welding/Metalworking Shop
| status = Near Functional (read Repair Notes)
| permission = Open to Members & Friends
| certification = Must be certified
| id = 51
| itemphoto = [[File:51.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]

== Out of Service! ==
This tool has been up on the pallet racking near the metal area for some years, as legends say that the torch is worn out and/or damaged, and this machine's power requirements are incompatible with the bay supply / typical usage.

==Usage Notes==

*Cuts metal via plasma arc
*Eye protection must be worn at all times, (welding helmet or oxy/ace goggles suffice)
*Leather gloves/sleeves required
*Place workpiece on a raised surface, do not cut flush against floor or workbench
*Attach grounding clamp, ensure good contact (no paint)
*Set cutting power & air pressure according to workpiece thickness
*NEVER cut without air supply at sufficient pressure, requires airflow for cooling
*DO NOT make contact with tip to workplace, this melts the tip.
*Tips gradually wear out, are consumable.

==Specs==

*3ph input
*20-90A output
*Requires high volume compressed air supply

Tools we have

2024-02-22T06:31:45Z

Gregm: add plasma cutter Hypertherm Powermax85

Want to '''add a new tool'''? Follow [[Protospace Wiki:Adding new tools|this procedure]]!

We can always use new tools. Please feel free to [[contact information|contact Protospace]] to donate, arrange for pickup, or drop them off in person.

If you are interested in knowing what kind of tools we are looking for, we also have a member-managed [[Tools we want|tool wishlist]], but your best bet on figuring out if we want something is simply asking on our [https://forum.protospace.ca forum].

We also have [[:Category:Tools|an alphabetically ordered and categorized tool catalog]].

__TOC__

==Rapid prototyping tools==

{{hatnote|Comparisons: [[our 3D printers]], [[our laser cutters]]}}

<gallery mode="nolines" widths="160" heights="160">
File:2.jpg|[[3D printer, FFF (ORD Bot Hadron) ID:2]]
File:3.jpg|[[3D printer, FFF (PrusaMD) ID:3]]
File:159.jpg|[[3D printer, resin (Anycubic Photon 5.5) ID:159]]
File:170.jpg|[[3D_printer, resin (ELEGOO Saturn) ID:170]]
File:160.jpg|[[Curing station (Anycubic Wash and Cure Machine) ID:160]]
File:6.jpg|[[Laser cutter, large (Rabbit Laser RL-80-1290) ID:6]]
File:107.jpg|[[Laser cutter (Trotec Speedy 300) ID:107]]
File:141.jpg|[[CNC router, mini (TD 3040) ID:141]]
File:Precix-CNC-001.jpg|[[CNC router, wood (Precix) ID:153]]
File:LongMill-on-Shelf-01.png|[[CNC router, benchtop (SIENCI LongMill) ID:143]]
</gallery>

==Automotive tools==

<gallery mode="nolines" widths="160" heights="160">
File:8.jpg|[[Floor jack, blue ID:8]]
File:9.jpg|[[Trolley jack and axle stand kit (Certified) ID:9]]
File:11.jpg|[[Socket set ID:11]]
File:162.jpeg|[[Bike stand (Feedback Sport) ID:162]]
</gallery>

==Chemistry==

<gallery mode="nolines" widths="160" heights="160">
File:12.jpg|[[Oxygen concentrator (OGSI OG-15) ID:12]]
</gallery>

==Electronics equipment==

<gallery mode="nolines" widths="160" heights="160">
File:14.jpg|[[Counter (Lafayette 54517) ID:14]]
File:15.jpg|[[Decade box, capacitance (Servomex Controls Decade Capacitor Type B) ID:15]]
File:16.jpg|[[Function generator (John's) ID:16]]
File:18.jpg|[[Heat gun (Powerfist) ID:18]]
File:19.jpg|[[Logic analyzer (HP 1631D) ID:19]]
File:20.jpg|[[Multimeter, digital (Pro.Point 8344665) ID:20]]
File:167.jpg|[[Oscilloscope (Siglent SDS1104X-E) ID:167]]
File:23.jpg|[[Oscilloscope (Tektronix 2225) ID:23]]
File:24.jpg|[[Oscilloscope (Tektronix 2465A) ID:24]]
File:25.jpg|[[Oscilloscope, PC (Syscomp DSO-101) ID:25]]
File:26.jpg|[[Power supply, bench (GQ Electronics GQ-A305D) ID:26]]
File:27.jpg|[[Power supply, bench, 500 V (Heathkit PS-3) ID:27]]
File:28.jpg|[[Power supply, bench, 2-channel (TENMA 72-7245) ID:28]]
File:30.jpg|[[Hot-air rework station (GQ Electronics 5200) ID:30]]
File:31.jpg|[[Solder fume extractor (Metcal) ID:31]]
File:33.jpg|[[Waveform generator (Syscomp WGM-101) ID:33]]
File:34.jpg|[[Waveform monitor (Tektronix 1730) ID:34]]
File:145-Welcome-Monitor.png|[[Welcome Room Monitor ID:145]]
</gallery>

==Metalworking tools==

<gallery mode="nolines" widths="160" heights="160">
File:35.jpg|[[Angle grinder (DeWalt) ID:35]]
File:37.jpg|[[Bandsaw, metal, horizontal ID:37]]
File:165.jpg|[[Bandsaw, metal, horizontal (Westward UE-712) ID:165]]
File:39.jpg|[[Bench grinder (Powerfist) ID:39]]
File:40.jpg|[[Bench grinder (Trademaster PR14210) ID:40]]
File:151.jpg|[[Brake, box and pan, 24" (Magnum) ID:151]]
File:42.jpg|[[Drill press (Mastercraft) ID:42]]
File:45.jpg|[[Foundry, propane ID:45]]
File:121.jpg|[[Hydraulic press, 50-ton, electric ID:121]]
File:46.jpg|[[Lathe, metal (Challenger 1660G) ID:46]]
File:47.jpg|[[Lathe, miniature (Taig Microlathe II) ID:47]]
File:53.jpg|[[Metal shear (Magnum) ID:53]]
File:48.jpg|[[Milling machine (ACRA AM4V) ID:48]]
File:49.jpg|[[Milling machine, CNC (Tormach PCNC 1100) ID:49]]
File:173.png|[[Plasma Cutter (Hypertherm, Powermax85) ID:173]]
File:51.jpg|[[Plasma cutter, huge (Powercut 1500) ID:51]]
File:52.jpg|[[Plasma cutter, small (Miller Spectrum 375) ID:52]]
File:54.jpg|[[Vise, giant ID:54]]
File:56.jpg|[[Welding magnets ID:56]]
File:Metalworking pattern maker's vise.jpg|[[Metalworking pattern maker's vise]]
File:Metal drill press.jpg|[[HD gear driven drill press/mill]]
File:163.jpg|[[Pipe bender (Power Fist 12 ton hydraulic) ID:163]]
</gallery>

==Woodworking and plasticworking tools==

<gallery mode="nolines" widths="160" heights="160">
File:171-Wood-Lathe-Jet.jpg|[[Wood Lathe, JET JWL-1236 ID:171]]
File:57.jpg|[[Bandsaw, green ID:57]]
File:59.jpg|[[Clamps ID:59]]
File:61.jpg|[[Drill, hand, corded, black (Jobmate) ID:61]]
File:62.jpg|[[Drill, hand, corded, dark blue (Ryobi) ID:62]]
File:67.jpg|[[Drill, hand, cordless (DeWalt) ID:67]]
File:68.jpg|[[Drill, hand, corded (Makita DP3720) ID:68]]
File:69.jpg|[[Drill press, 8" (Jobmate) ID:69]]
File:70.jpg|[[Jigsaw, corded (Black & Decker) ID:70]]
File:72.jpg|[[Jigsaw (Skil) ID:72]]
File:75.jpg|[[Nailer, pneumatic, 2-in-1 ID:75]]
File:108.jpg|[[Planer (Jet JPM-13CS) ID:108]]
File:76.jpg|[[Plate joiner (Porter Cable 557) ID:76]]
File:140.jpg|[[Pocket hole jig (Kreg K3) ID:140]]
File:78.jpg|[[Rotary tool, corded (Mastercraft) ID:78]]
File:79.jpg|[[Rotary tool, cordless (Dremel) ID:79]]
File:124.jpg|[[Router table (Jeff's) ID:124]]
File:83.jpg|[[Sander, belt (Makita 9402) ID:83]]
File:84.jpg|[[Sander, belt/disc (Dremel 730) ID:84]]
File:85.jpg|[[Sander, detail (Ryobi) ID:85]]
File:106.jpg|[[Sander, drum (General International 15-250 M1) ID:106]]
File:138.jpg|[[Sander, random orbital (Ridgid R2601) ID:138]]
File:139.jpg|[[Sander, random orbital (Ridgid R2601) ID:139]]
File:88.jpg|[[Sander, straight-line/orbital (Black & Decker Deluxe) ID:88]]
File:89.jpg|[[Scroll saw (Dremel) ID:89]]
File:91.jpg|[[Table saw (Craftex CX201) ID:91]]
File:92.jpg|[[Thickness planer (Ryobi AP1301) ID:92]]
File:93.jpg|[[Vacuum, sawdust (Craftex CX404) ID:93]]
File:NoImage.png|[[Vise, wood ID:94]]
File:95.jpg|[[Vise, wood (Travis's) ID:95]]
File:Makita cordless jigsaw.jpg|cordless Makita jig saw
File:Ridgid random orbital sander (1 of 2, unknown which one).jpg|Ridgid random orbital sander (2 of these)
File:6" jointer.jpg|6" jointer
File:DeWalt sliding compound miter saw.jpg|12" Dewalt sliding compound miter saw
File:Wood tools sharpening station.jpg|A sharpening station with a plethora of tool sharpening grinders-jigs-etc
File:149.jpg|[[Drill press, floor mounted, variable speed ID:149]]
File:164.jpg|[[Handheld metal detector ID:164]]
File:168.jpg|[[Planer, 16" Auto Planer]]
File:172.jpg|[[Table saw (SawStop) ID:172]]
File:174.jpg|[[drying rack (coyle-made) ID:174]]
</gallery>

==Textile, Vinyl, and Media tools==

<gallery mode="nolines" widths="160" heights="160">
File:120.jpg|[[Sewing machine, domestic (Singer 1802) ID:120]]
File:Singer 211G155.jpg|[[Sewing machine, industrial (Singer 211G155) ID:147]]
File:144.jpg|[[Embroidery machine, CNC (Tajima TEJT II-C NEO 1501) ID:144]]
File:150.jpg|[[Sewing/embroidery machine, computer controlled (Singer Futura CE-250) ID:150]]
File:156.jpg|[[Sewing machine, domestic (Janome HD-1000) ID:156]]
File:157.jpg|[[Serger, 4 thread (Singer 14U34B) ID:157]]
File:158.jpg|[[Serger, 4 thread, (Janome MyLock 634D) ID:158]]
File:148.jpg|[[Vinyl cutter, big (Graphtec FC8000-75) ID:148]]
File:NoImage.png|Vinyl cutter, small (Silhouette Cameo), on loan from Jamie Frost
File:154.jpg|[[Heat press, digital (Geo Knight & Co, Inc. K20S) ID:154]]
File:155.jpg|[[Heat press, auto release (Insta Graphic Systems 158) ID:155]]
File:166.jpg|[[Printer, 44" Large Format (HP DesignJet T1200), ID:166]]
</gallery>

==Measuring and inspection tools==

{{hatnote|See also: the [[#Electronics equipment|electronics equipment section on this page]] for electrical and electronic measurement and test equipment.}}

<gallery mode="nolines" widths="160" heights="160">
File:97.jpg|[[Inspection mirror, 18" gooseneck ID:97]]
File:98.jpg|[[Magnifier lamp, large, with lid ID:98]]
File:99.jpg|[[Magnifier lamp, large, without lid ID:99]]
File:100.jpg|[[Magnifier lamp, small, with lid ID:100]]
File:101.jpg|[[Measuring tapes ID:101]]
File:102.jpg|[[Rulers ID:102]]
File:103.jpg|[[Squares ID:103]]
File:104.jpg|[[Thermometer, infrared (H64) ID:104]]
</gallery>

==Miscellaneous tools==

<gallery mode="nolines" widths="160" heights="160">
File:111.jpg|[[Air compressor, 80-gallon (MAXair Premium) ID:111]]
File:112.jpg|[[Air compressor, silent ID:112]]
File:115.jpg|[[Engraver ID:115]]
File:116.jpg|[[Hand truck, red ID:116]]
File:117.jpg|[[Hot-wire foam cutter, handheld, 4.5"×5.5" (Woodland Scenics) ID:117]]
File:118.jpg|[[Hot-wire foam cutter, tabletop, 14"×12" ID:118]]
File:127.jpg|[[Oil can, blue ID:127]]
File:128.jpg|[[Painting tools ID:128]]
File:129.jpg|[[Pinball machine (Williams Road Kings) ID:129]]
File:130.jpg|[[Sandblasting cabinet, floor, blue (Powerfist) ID:130]]
File:131.jpg|[[Screwdriver magnetizer/demagnetizer (Wiha 40010) ID:131]]
File:132.jpg|[[Shop vacuum, orange ID:132]]
File:133.jpg|[[Staple gun (Arrow T-18) ID:133]]
File:122.jpg|[[Tile work surfaces ID:122]]
File:123.jpg|[[Tile work surfaces ID:123]]
File:134.jpg|[[Vacuum cart ID:134]]
File:136.jpg|[[Vacuum cleaner, portable ID:136]]
File:137.jpg|[[Vacuum pump (Edwards SpeediVac ED200) ID:137]]
File:161.jpg|[[Laminator (Scotch TL902) ID:161]]
File:166.jpg|[[Printer, 44" Large Format (HP DesignJet T1200), ID:166]]
File:169.png|[[ADS-B Base Station, FlightAware, ID:169]]
</gallery>

==Removed equipment==

In case they are brought back, or, so people who could have sworn we had a tool know it was removed.

<gallery style="background: darksalmon" mode="nolines">
File:3DP RapMan.jpg|[[3D printer (3D Systems RapMan)]]
File:3D printer, Come3D!.jpg|[[3D printer (Come3D!)]]
File:3DP Cupcake.jpg|[[3D printer (MakerBot Cupcake)]]
File:1.jpg|[[3D printer, FFF (IIIP) ID:1]]
File:3D printer, Nathan Ward's RepRap.jpg|[[3D printer, FFF (RepRap)]]
File:3D printer, Yin's Wanhao.jpg|[[3D printer, FFF (Wanhao Duplicator i3)]]
File:InVision si2.jpg|[[3D printer, MJM (3D Systems InVision si2)]]
File:NoImage.png|[[3D printer, SLA (mUVe 1) ID:5]]
File:Compressor Dewalt.jpg|[[Air compressor, 4-gallon (DeWalt)]]
File:Compressor Big.jpg|[[Air compressor, 17-gallon]]
File:110.jpg|[[Air compressor, 60-gallon (Campbell Hausfeld) ID:110]]
File:Reciprocating compressor.jpg|[[Air compressor, 80-gallon (Ingersoll Rand T30)]]
File:113.jpg|[[Air pump, foot-operated (Bell FootPumper) ID:113]]
File:Angle Grinder.jpg|[[Angle grinder (Kawasaki)]]
File:Anvil 75lb.jpg|[[Anvil]]
File:Bandsaw Horizontal.jpg|[[Bandsaw, metal, horizontal (Craftex B013N)]]
File:Bending Brake.jpg|[[Bending brake, 30" (Powerfist)]]
File:114.jpg|[[Bicycle tire jig ID:114]]
File:Buffer Benchtop.jpg|[[Buffer (Clarke 2H 5AB)]]
File:13.jpg|[[Counter (Fluke 1910A Multi-Counter) ID:13]]
File:Dewars.jpg|[[Dewars, 50-litre]]
File:Drill Dewalt.jpg|[[Drill, corded (DeWalt)]]
File:Pick N Place.jpg|[[Electronics assembly pick and place machine (Multitronics 2000LX)]]
File:Forge Propane 2.jpg|[[Forge, propane (Jim's)]]
File:43.jpg|[[Forge (Travis's) ID:43]]
File:NoImage.png|[[Forge, propane, pass-through ID:44]]
File:17.jpg|[[Function generator (Krohn–Hite 5100A) ID:17]]
File:Impact Driver.jpg|[[Impact driver (DeWalt)]]
File:7.jpg|[[Laser cutter, small ID:7]]
File:Lathe, Torrent T.72-42.jpg|[[Lathe, metal (Torrent T.72-42)]]
File:Lathe Mill.jpg|[[Lathe–mill combination (Craftex B2229)]]
File:Lathe Wood Mini.jpg|[[Lathe, wood (Haussmann)]]
File:MaxNC10.jpg|[[Milling machine, CNC, mini (MAXNC 10)]]
File:Audio mixing board.jpg|[[PA system (Dan Damron's)]]
File:22.jpg|[[Oscilloscope (Kikusui COS 5060) ID:22]]
File:50.jpg|[[Oxyacetylene torch, large ID:50]]
File:Parts washer, Powerfist 3.5 L.jpg|[[Parts washer, 3.5 L (Powerfist)]]
File:Plasma cutter.thumbnail.jpg|[[Plasma cutter, CNC (Kyle Paavola's)]]
File:Router Plunge Makita.jpg|[[Router, plunge (Makita 3612BR)]]
File:10.jpg|[[Press (Powerfist) ID:10]]
File:NoImage.png|[[Router table, wooden ID:81]]
File:87.jpg|[[87|Sander, random orbital (Skil 7492) ID:87]]
File:Chop Saw.jpg|[[Saw, compound mitre (Ryobi)]]
File:Chopsaw Metal.jpg|[[Saw, compound mitre, metal (Ryobi)]]
File:Reciprocating Saw.jpg|[[Saw, sabre (Mastercraft)]]
File:Skil Saw BD.jpg|[[Saw, handheld circular, 7 1/4" (Black & Decker)]]
File:Skil Saw Red.jpg|[[Saw, handheld circular (Skil)]]
File:90.jpg|[[Scroll saw (Mastercraft 55-6714-6) ID:90]]
File:119.jpg|[[Sewing machine, industrial (Relsew) ID:119]]
File:Shaper, metal.jpg|[[Shaper, 7"]]
File:Taps Grey.jpg|[[Tap & die set (Mastercraft)]]
File:OxyAce Mini.jpg|[[Torch, oxygen–acetylene, mini]]
File:32.jpg|[[UV photomasker (Dan's) ID:32]]
File:135.jpg|[[Vacuum pump ID:135]]
File:Vice Medium.jpg|[[Vise, medium (Irwin)]]
File:Welder MIG.jpg|[[Welder, MIG (Lincoln Weld-Pak 100)]]
File:55.jpg|[[Welder, stick, orange (Acklands 225 AC Sizzler) ID:55]]
File:109.jpg|[[Welder, Stick, AC/DC (Miller Thunderbolt XL) ID:109]]
File:74.jpg|[[Miter saw, compound, sliding (Hitachi) ID:74]]
File:142.jpg|[[Brake, shear, roller, 52" (Magnum) ID:142]]
File:146.jpg|[[Garment graphic printer, direct inject (Brother GT-361) ID:146]]
</gallery>

Volunteer Tasks List

2023-08-14T02:41:34Z

Gregm: ASK

=== Ask not what Protospace can do for you, ask what you can do for Protospace! ===
Empty the trash

Edit this wiki

Contribute to the forum

E-waste, facilitate a weekday pickup

Attend a meeting
To see, possibly get voluntold to lead a...

Monthly Clean
Attend, or lead

Adopt-A-Tool
Is there a tool you're good at, want to get good at, or spent more time repairing than using? Share your experience.

Refill the welding gas
Have seen this mentioned/asked on the lists a few times, someone who knows how this works please fill in this section.

Go shopping
Soda, snacks, supplies, need a list here with preferred vendors and details of reimbursement process.

Attend, improve or develop a training course

CNC router, wood (Precix) ID:153

2023-08-13T09:33:27Z

Gregm: /* Troubleshooting */

{{Equipment page
| toolname = Precix Wood CNC router
| model = Industrial
| serial =
| owner = Protospace
| loanstatus = Current
| arrived = Mar 26th, 2020
| location = Wood Shop
| status = Works!
| permission = Members
| certification = Must complete [https://my.protospace.ca/courses/428 Basic CNC Wood Router course]
| photo = Precix-CNC-001.jpg
| id = 153
}}
==Training and Documentation==
The Precix PC uses Mach3 to control the CNC. It also has a Makerspace licensed version of VCarve Pro installed which you can use in conjunction with the Client you are going to install as per the instructions below.

Members must complete the [https://my.protospace.ca/courses/428 Basic CNC Wood Router course] to use this tool.
====VCarve====
'''Note:''' You can install and run VCarve Pro Makerspace Client Edition on your home PC or Laptop. This allows you to create VCarve files that you can then bring in to Protospace and create G-Code files on the licensed workstations in the space.

The current version on the classroom computer is 11.014 as of June 2022. If you install a newer version than this on your PC you will have to update the version on the Classroom or Music Computer to open your files at ProtoSpace. Please also edit this part of the wiki to reflect the current version installed.

[[File:Pngkit pointing-finger-png 65553.png|100x60px|]]
For [[VCarve-Makerspace-Client-instructions|Instructions for installing, licensing, and Using VCarve Pro Makerspace Client click here]].
====MACH3====
Mach3 has an optimized, custom screen set installed, although if you wish, you can change it back to the traditional screen. Just remember to return it to the custom set when you are finished.

<div style="display: inline-block;">
{{#evt:
service=youtube
|id=https://www.youtube.com/watch?v=7o_V_1AIaXE&t=4m6s
|alignment=left
|dimensions=480}}
</div>

====Links to HOW TO Videos:====

*[https://www.youtube.com/results?search_query=mach+support MACH Support YouTube Channel]
*[https://www.youtube.com/watch?v=7o_V_1AIaXE&t=4m6s "MACH3 Has Never Looked This Good."] Video explaining our Mach3 Custom Interface that is installed on the Precix PC

====Hold down method====
The hold-down table has a grid of threaded T-Nuts that can/should be used to hold down your material. If you wish to make your own sacrificial / holding system, simply prepare to fasten it down to this grid pattern. Use the 1/4-20 screws (or bolts if you are gentle).

The spacing of the threaded nuts is 4.861" (123.63mm) on both the X and also Y axis. Wtf is that spacing? Why not a nice round English or Metric spacing? Well, that is the spacing of the T-channels in the underlying bed. Get used to it and make your templates.

[[File:153-Precix-bed-Nuts-spacing.jpg|150x150px|Precix Mounting Nut Spacing]]

The T-Nuts can be damaged by either over-tightening them, or by pulling them off vertical. Please be smart and not too aggressive.

===Quick start guide for running a job===
1) Power on the machine (black box under the table by the PC) and run Mach3. The controller may take a couple minutes to boot up.

2) Disable the soft E-stop. If it doesn’t clear, check the mechanical E-stops

3) Click Reference All so the machine can figure out where it is. If the machine doesn’t move, check that it’s not at any limit switches. Push it towards center a little and try again

4) Set up your workpiece

5) Install your tool

6) Zero the Z axis using a piece of paper and ‘INCR” jog mode, or Z-PROBE. '''If using Z probe, first check probe speeds and distances in the probing screen.''' '''**Mach3 starts in INCH mode but the probe settings are whatever the last person left them at** Make sure you change the tool number to 99 before probing. Change the tool number to 1 or 0 after probing.'''

<nowiki>**</nowiki> Make sure you set the Z zero to the correct surface, usually the top or bottom of your job**

7) Move the machine to the XY datum, 0, or ‘home’ position of your job

8) Zero the X and Y axes

9) If your job is metric, issue command G21 in the MDI: box. G21 should then show up in the MODE: line next to the E-stop button

10) Load your g-code. It should show your job in the display. Check the file at ncviewer.com if it doesn’t look right. You might have to recreate it

11) Check the min/max values to see if they are reasonable. (inch/mm)

12) Attach the dust boot and turn on the dust collector.

13) Turn on SINGLE LINE mode if it’s your first time or you’re unsure. Clicking RUN (green play icon) will run one line of code. After several lines the spindle should be spinning and have made it’s first move. If everything seems ok, turn off SINGLE LINE mode

14) Click RUN.

[[File:Mach3 startup sequence.png|thumb|Startup sequence for Mach 3]]
==Machine Overview==
'''Bed size''': 5'(1.524m) x 10'(3.048m) x 11"(0.2794m)

'''Axis Orientation:''' Y is the long one.

'''Max spindle RPM''': 18000RPM ([https://www.hsdusa.com/bo/allegati/Files/1371_y6162y0016_mt1073-120-er25-220v-dx-18_18_2_.pdf spindle is a AT/MT1073-140 from HSD mechatronics])

'''Spindle power''': 2.2KW, 3HP
'''Spindle type''': VFD based motor. (VFD is a commander SK from control tech [http://www.control-pro.ru/doc_pdf/commander_sk/product_data.pdf user manual], [https://inverterdrive.com/file/Commander-SK-Advanced-User-Guide advance user manual])

'''Max feed rate''': 750inch/min

'''Tool holder type''': ER25 collets, we have 1/8", 1/4",3/8",1/2" (as of 05.11.2021)

Automatic tool changer: No

'''File units''': Default units are imperial. you may switch to metric using gcode commands, it is recommended that you export imperial code.

File type accepted: .tap, .gcode, .txt

'''Machine control software suite''': Mach3 skinned with [http://www.physanon.com/pa-mach-3-screen-set/ physics anonymous Mach pack]

Will do 3 axis moves?:Yes

'''Hold down method''': Screws, nails, clamps(must make these). Vacuum table in the future.

Note that the hold-down table has a grid of threaded T-Nuts that can/should be used to hold down your material. If you wish to make your own sacrificial / holding system, simply prepare to fasten it down to this grid pattern. The spacing of the threaded nuts is 4.861" (123.63mm) on both the X and also Y axis. (Or training slide says X:122.8 Y 123.6) Wtf is that spacing? Why not a nice round English or Metric spacing? Well, that is the spacing of the T-channels in the underlying bed. Get used to it and make your templates.

[[File:153-Precix-bed-Nuts-spacing.jpg|150x150px|Precix Mounting Nut Spacing]]

'''Dust collection'''?: Yes, separate from main dust collector

'''Probing''': plate style. Plate is 1/4" (as of 06.01.2021) thick.

'''Suitable stock materials''': Wood, plastics, foams, other.

'''Unsuitable stock materials''': '''Zero''' metal, metal alloy, or metal composites are to be cut on this machine

===Machine Procedures===
[https://forum.protospace.ca/t/precix-fixture-plate-spoil-design-revision/1391/70 Leveling the bed] [https://forum.protospace.ca/t/mach3-control-screen/1517 Change Z Probe Speed]

===Slated Improvements===
Cut a new dust boot

[https://forum.protospace.ca/t/precix-fixture-plate-spoil-design-revision/1391 Replace current fixture board with a fixture + spoilboard]

==Maintenance==

*deep clean yearly
*[add more]

 

==Troubleshooting==

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please [https://my.protospace.ca/training verify your training records on Spaceport] and check in on the forums to update your account.

======"ESS did not respond to wakeup message" Dialog box appears when starting Mach3.======
This usually means the large black controller box for the machine is turned off, or did not have enough time to start before starting Mach3.

======Spindle refuses to spin======
VFD (Variable Frequency Drive motor driver - big controller box on the floor) overheated/off/tripped/reset? Power cycle with red switch next to floor.

======Mach3 errors, gantry refuses to home/move======
Power is on and e-stops are out?

Is it resting on the limit switches? Maybe click the limit switches in case they're stuck?

Did someone not log out properly and Mach3 has the port locked under another user? Try rebooting the PC.

======Trying to use the Z probe and the machine dive-crashes into the table at 100mph======
Well, don't do that. Something about the probe screen/script being lame and leaving the machine in the wrong units, from step 6 in quick start above:

6) Zero the Z axis using a piece of paper and ‘INCR” jog mode, or Z-PROBE. If using Z probe, first check probe speeds and distances in the probing screen. **Mach3 starts in INCH mode but the probe settings are whatever the last person left them at** Make sure you change the tool number to 99 before probing. Change the tool number to 1 or 0 after probing.

======Ethernet SmoothStepper ran out of data in the middle of a move======
This is known to happen when messing (zooming, panning / orbiting) with the view port (3D preview). When your job is running, don't mess with it

======You can help expand this list by hopefully not breaking the Precix too badly!======
<nowiki>:</nowiki>D 

==Machine history==
The Precix CNC was originally pitched by Scott Y. on Feb 7th, 2020. It's purchase for the spaced was voted on during the Feb 20th, 2020 meeting.

The machine arrived at Protospace on Mar 26th, 2020.

Over the summer the machine was idle due to the 2020 COVID-19 Pandemic.

During this time Members Connor G. , Danny P. and Zachary J. started to work though the machine and evaluate it's condition and begin it's acceptance work. This work is documented on the admin google group post "[https://groups.google.com/g/protospace-administration/search?q=CNC%20router%20planning%2Fbuild%20thread CNC router planning/build thread]", authored by Zachary J.

Going though the machine it was found that the X and Y motors were both burned out and had to be replaced. The encoders on all axis were replaced and the motor drivers were also all replaced. The controller computer, and interface cards were also replaced at this time due to poor/wanting/or no documentation on parts or interfaces.
[[File:Motion system breakdown.png|left|thumb|722x722px|Motion system breakdown (there is a error in this image, it should be G320X not G520X)]]
On May 8th 2021 the CNC made it's first official project, a 4' x 5' art piece that is hanging somewhere in Protospace (can you find it?).

The controller was changed in Aug due to the Galil DMC-1803 card not wanting to register in the system. We have moved to a Smoothstep board with a C25XP integrated card mounted to it.

Motion config (As of Aug 29/21) is as follows

CNC router, wood (Precix) ID:153

2023-08-13T09:32:42Z

Gregm: /* Troubleshooting */

{{Equipment page
| toolname = Precix Wood CNC router
| model = Industrial
| serial =
| owner = Protospace
| loanstatus = Current
| arrived = Mar 26th, 2020
| location = Wood Shop
| status = Works!
| permission = Members
| certification = Must complete [https://my.protospace.ca/courses/428 Basic CNC Wood Router course]
| photo = Precix-CNC-001.jpg
| id = 153
}}
==Training and Documentation==
The Precix PC uses Mach3 to control the CNC. It also has a Makerspace licensed version of VCarve Pro installed which you can use in conjunction with the Client you are going to install as per the instructions below.

Members must complete the [https://my.protospace.ca/courses/428 Basic CNC Wood Router course] to use this tool.
====VCarve====
'''Note:''' You can install and run VCarve Pro Makerspace Client Edition on your home PC or Laptop. This allows you to create VCarve files that you can then bring in to Protospace and create G-Code files on the licensed workstations in the space.

The current version on the classroom computer is 11.014 as of June 2022. If you install a newer version than this on your PC you will have to update the version on the Classroom or Music Computer to open your files at ProtoSpace. Please also edit this part of the wiki to reflect the current version installed.

[[File:Pngkit pointing-finger-png 65553.png|100x60px|]]
For [[VCarve-Makerspace-Client-instructions|Instructions for installing, licensing, and Using VCarve Pro Makerspace Client click here]].
====MACH3====
Mach3 has an optimized, custom screen set installed, although if you wish, you can change it back to the traditional screen. Just remember to return it to the custom set when you are finished.

<div style="display: inline-block;">
{{#evt:
service=youtube
|id=https://www.youtube.com/watch?v=7o_V_1AIaXE&t=4m6s
|alignment=left
|dimensions=480}}
</div>

====Links to HOW TO Videos:====

*[https://www.youtube.com/results?search_query=mach+support MACH Support YouTube Channel]
*[https://www.youtube.com/watch?v=7o_V_1AIaXE&t=4m6s "MACH3 Has Never Looked This Good."] Video explaining our Mach3 Custom Interface that is installed on the Precix PC

====Hold down method====
The hold-down table has a grid of threaded T-Nuts that can/should be used to hold down your material. If you wish to make your own sacrificial / holding system, simply prepare to fasten it down to this grid pattern. Use the 1/4-20 screws (or bolts if you are gentle).

The spacing of the threaded nuts is 4.861" (123.63mm) on both the X and also Y axis. Wtf is that spacing? Why not a nice round English or Metric spacing? Well, that is the spacing of the T-channels in the underlying bed. Get used to it and make your templates.

[[File:153-Precix-bed-Nuts-spacing.jpg|150x150px|Precix Mounting Nut Spacing]]

The T-Nuts can be damaged by either over-tightening them, or by pulling them off vertical. Please be smart and not too aggressive.

===Quick start guide for running a job===
1) Power on the machine (black box under the table by the PC) and run Mach3. The controller may take a couple minutes to boot up.

2) Disable the soft E-stop. If it doesn’t clear, check the mechanical E-stops

3) Click Reference All so the machine can figure out where it is. If the machine doesn’t move, check that it’s not at any limit switches. Push it towards center a little and try again

4) Set up your workpiece

5) Install your tool

6) Zero the Z axis using a piece of paper and ‘INCR” jog mode, or Z-PROBE. '''If using Z probe, first check probe speeds and distances in the probing screen.''' '''**Mach3 starts in INCH mode but the probe settings are whatever the last person left them at** Make sure you change the tool number to 99 before probing. Change the tool number to 1 or 0 after probing.'''

<nowiki>**</nowiki> Make sure you set the Z zero to the correct surface, usually the top or bottom of your job**

7) Move the machine to the XY datum, 0, or ‘home’ position of your job

8) Zero the X and Y axes

9) If your job is metric, issue command G21 in the MDI: box. G21 should then show up in the MODE: line next to the E-stop button

10) Load your g-code. It should show your job in the display. Check the file at ncviewer.com if it doesn’t look right. You might have to recreate it

11) Check the min/max values to see if they are reasonable. (inch/mm)

12) Attach the dust boot and turn on the dust collector.

13) Turn on SINGLE LINE mode if it’s your first time or you’re unsure. Clicking RUN (green play icon) will run one line of code. After several lines the spindle should be spinning and have made it’s first move. If everything seems ok, turn off SINGLE LINE mode

14) Click RUN.

[[File:Mach3 startup sequence.png|thumb|Startup sequence for Mach 3]]
==Machine Overview==
'''Bed size''': 5'(1.524m) x 10'(3.048m) x 11"(0.2794m)

'''Axis Orientation:''' Y is the long one.

'''Max spindle RPM''': 18000RPM ([https://www.hsdusa.com/bo/allegati/Files/1371_y6162y0016_mt1073-120-er25-220v-dx-18_18_2_.pdf spindle is a AT/MT1073-140 from HSD mechatronics])

'''Spindle power''': 2.2KW, 3HP
'''Spindle type''': VFD based motor. (VFD is a commander SK from control tech [http://www.control-pro.ru/doc_pdf/commander_sk/product_data.pdf user manual], [https://inverterdrive.com/file/Commander-SK-Advanced-User-Guide advance user manual])

'''Max feed rate''': 750inch/min

'''Tool holder type''': ER25 collets, we have 1/8", 1/4",3/8",1/2" (as of 05.11.2021)

Automatic tool changer: No

'''File units''': Default units are imperial. you may switch to metric using gcode commands, it is recommended that you export imperial code.

File type accepted: .tap, .gcode, .txt

'''Machine control software suite''': Mach3 skinned with [http://www.physanon.com/pa-mach-3-screen-set/ physics anonymous Mach pack]

Will do 3 axis moves?:Yes

'''Hold down method''': Screws, nails, clamps(must make these). Vacuum table in the future.

Note that the hold-down table has a grid of threaded T-Nuts that can/should be used to hold down your material. If you wish to make your own sacrificial / holding system, simply prepare to fasten it down to this grid pattern. The spacing of the threaded nuts is 4.861" (123.63mm) on both the X and also Y axis. (Or training slide says X:122.8 Y 123.6) Wtf is that spacing? Why not a nice round English or Metric spacing? Well, that is the spacing of the T-channels in the underlying bed. Get used to it and make your templates.

[[File:153-Precix-bed-Nuts-spacing.jpg|150x150px|Precix Mounting Nut Spacing]]

'''Dust collection'''?: Yes, separate from main dust collector

'''Probing''': plate style. Plate is 1/4" (as of 06.01.2021) thick.

'''Suitable stock materials''': Wood, plastics, foams, other.

'''Unsuitable stock materials''': '''Zero''' metal, metal alloy, or metal composites are to be cut on this machine

===Machine Procedures===
[https://forum.protospace.ca/t/precix-fixture-plate-spoil-design-revision/1391/70 Leveling the bed] [https://forum.protospace.ca/t/mach3-control-screen/1517 Change Z Probe Speed]

===Slated Improvements===
Cut a new dust boot

[https://forum.protospace.ca/t/precix-fixture-plate-spoil-design-revision/1391 Replace current fixture board with a fixture + spoilboard]

==Maintenance==

*deep clean yearly
*[add more]

 

==Troubleshooting==

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please [https://my.protospace.ca/training verify your training records on Spaceport] and check in on the forums to update your account.

====== '''"ESS did not respond to wakeup message" Dialog box appears when starting Mach3.''' ======
This usually means the large black controller box for the machine is turned off, or did not have enough time to start before starting Mach3.

======Spindle refuses to spin======
VFD (Variable Frequency Drive motor driver - big controller box on the floor) overheated/off/tripped/reset? Power cycle with red switch next to floor.

======Mach3 errors, gantry refuses to home/move======
Power is on and e-stops are out?

Is it resting on the limit switches? Maybe click the limit switches in case they're stuck?

Did someone not log out properly and Mach3 has the port locked under another user? Try rebooting the PC.

======Trying to use the Z probe and the machine dive-crashes into the table at 100mph======
Well, don't do that. Something about the probe screen/script being lame and leaving the machine in the wrong units, from step 6 in quick start above:

6) Zero the Z axis using a piece of paper and ‘INCR” jog mode, or Z-PROBE. If using Z probe, first check probe speeds and distances in the probing screen. **Mach3 starts in INCH mode but the probe settings are whatever the last person left them at** Make sure you change the tool number to 99 before probing. Change the tool number to 1 or 0 after probing.

====== '''Ethernet smoothstepper ran out of data in the middle of a move''' ======
This is known to happen when messing (zooming, panning / orbiting) with the view port (3D preview). When your job is running, don't mess with it

======You can help expand this list by hopefully not breaking the Precix too badly!======
<nowiki>:</nowiki>D 

==Machine history==
The Precix CNC was originally pitched by Scott Y. on Feb 7th, 2020. It's purchase for the spaced was voted on during the Feb 20th, 2020 meeting.

The machine arrived at Protospace on Mar 26th, 2020.

Over the summer the machine was idle due to the 2020 COVID-19 Pandemic.

During this time Members Connor G. , Danny P. and Zachary J. started to work though the machine and evaluate it's condition and begin it's acceptance work. This work is documented on the admin google group post "[https://groups.google.com/g/protospace-administration/search?q=CNC%20router%20planning%2Fbuild%20thread CNC router planning/build thread]", authored by Zachary J.

Going though the machine it was found that the X and Y motors were both burned out and had to be replaced. The encoders on all axis were replaced and the motor drivers were also all replaced. The controller computer, and interface cards were also replaced at this time due to poor/wanting/or no documentation on parts or interfaces.
[[File:Motion system breakdown.png|left|thumb|722x722px|Motion system breakdown (there is a error in this image, it should be G320X not G520X)]]
On May 8th 2021 the CNC made it's first official project, a 4' x 5' art piece that is hanging somewhere in Protospace (can you find it?).

The controller was changed in Aug due to the Galil DMC-1803 card not wanting to register in the system. We have moved to a Smoothstep board with a C25XP integrated card mounted to it.

Motion config (As of Aug 29/21) is as follows

Vinyl cutter, big (Graphtec FC8000-75) ID:148

2023-07-09T17:14:42Z

Gregm:

{{Equipment page
| toolname = Graphtec FC8000-75 Cutting Pro
| model = FC8000-75
| serial = a80630144
| owner = Protospace
| loanstatus = Owned
| arrived = Nov 15 2020
| location = Welcome Room
| status = Working
| permission = Members and Guests
| certification = None
| caption = Graphtec cutter
| id = 148
}}
==Manuals==

[https://static1.squarespace.com/static/5900b1a3c534a5aa8149a65c/t/5931790a9f7456ee78eb2bb1/1496414479894/FC8000+Setup+Manual.pdf Set Up Manual]

[https://static1.squarespace.com/static/5900b1a3c534a5aa8149a65c/t/593178d915cf7d251c05e625/1496414444973/FC8000+User+Manual.pdf User Manual]

[https://www.graphtecamerica.com/cp-download-fc8000-1 Product Support Page including drivers, firmware, manuals and software]

[https://drive.google.com/file/d/1n4MBAadqU8Bpn8oesMPOy64OQFreBeQb/view?usp=sharing Graphtec Studio 2.2 User's Manual] (Also available through the Help Menu in the app on the PC beside the cutter.)

 

== Software ==
[https://www.graphtecamerica.com/download-software Graphtec Studio 2](may need to "register" with serial number to download)
[[File:CP+GPS GPSPlus CM4 InstallManual E.pdf|thumb|Graphtec Studio 2.2 User's Manual]] 

==Material Supply==

[https://forum.protospace.ca/t/vinyl-graphtech-supply-thread/1765 Jack W]

==Discussions==

[https://forum.protospace.ca/t/so-about-that-big-vinyl-cutter/481/10 Discourse: So about that big vinyl cutter?]

[https://forum.protospace.ca/t/graphtec-cutter/222 Discourse: Graphtec cutter]

[https://forum.protospace.ca/t/graphtec-vinyl-cutter-and-its-software-are-all-set-up/723 Graphtec Vinyl Cutter and its Software Are All Set Up]

==History==

Arrived mid pandemic as donation from Andrea F's friend Colin

Laser cutter, large (Rabbit Laser RL-80-1290) ID:6

2023-07-06T21:06:10Z

Gregm: /* Software */ first launch details

{{Equipment page
| toolname = Laser Cutter
| model = [http://www.rabbitlaserusa.com/laser_RL1290.html Rabbit Laser USA RL-80-1290] (where RL is the factory code, 80 is the original laser power in watts, and 1290 represents the bed size (1200 x 900 mm))
| serial = ??
| owner = Brian Queen
| loanstatus = Semi-Permanent Loan
| arrived = 2012-02
| location = Bay 108, near the door to the front rooms
| status = Working
| permission = Members & Friends Only
| certification = Must complete [[Laser Certification]]
| id = 6
| caption = The large laser cutter, with its lid open and a piece of material on the bed
}}

{{#evt:
service=youtube
|id=https://www.youtube.com/watch?v=29YLiiapFHc
|alignment=right
|dimensions=480
}}

Arguably the most popular tool at Protospace, the '''laser cutter''' uses a CO2 laser to cut and engrave a variety of non-metal materials (though some metals can be engraved).

 
===Software===
{{Money|Controller recently upgraded! Stay tuned for changes to this page, workflow, training materials, etc.}}

With the recent controller upgrade, this tool now uses LightBurn V1.4.00 which can be downloaded and purchased here: https://lightburnsoftware.com/pages/trial-version-try-before-you-buy

If members wish to purchase LightBurn for their own use, as a makerspace we qualify for a '''75% off coupon''' - stay tuned for details.

Protospace obtained a two-seat license, which is currently installed on the Rabbit computer and the upstairs classroom computer for training/demo/design purposes.

'''Logging onto the Rabbit computer and starting LightBurn for the first time''', follow these steps to load the machine configuration:

1) On the Intro screen that pops up, hit '''OK'''

2) Next will appear the Devices box, just click '''Cancel'''

3) "Device setup required" - click '''No''' on this box, and '''LightBurn will close'''

4) Restart LightBurn - it should come up in dark mode, and near the bottom of the right pane, there should now be a "Rabbit" device!

If for some reason this doesn't work, the machine/device/software configuration files are saved on the P:\ shared drive, or reach out to laser@ / forum / trainers.

While LaserCut is still present on the machine, it will not "do anything" with the laser and remains for posterity in old case settings are needed or some poor users have .FTP files to work on. More historical LaserCut information can be found in the edit history of this page.

===Resources===

The [https://drive.google.com/file/d/0B5TY9LLHsJj3R0pad1duc1JGcXM/view?usp=sharing Powerpoint presentation] that is shown as part of the laser certification process, useful as a refresher once you've completed your [[Laser_Certification|certification]].

[http://templatemaker.nl/ TemplateMaker], a very useful Online tool for generating various custom boxes and shapes that can be cut on the laser.

[http://www.wolfiesden.com/Laser/PuzzleCreator.asp Wolfie's SVG Puzzle Generator], exports a randomly generated puzzle in SVG format which can be converted to DXF and then laser cut out of something (in order to make personalized puzzles).

[http://www.makercase.com/ MakerCase], generates a proper box with the option to set the thickness of the material and pick which style of joints to use.

==Approved Materials==

===Plastic===
ABS (acrylonitrile butadiene styrene) — Smells really bad when cut

Acrylic (also known as Plexiglas, Lucite, PMMA)

Delrin (POM, acetal)

Kapton tape (Polyimide)

Mylar (polyester)

Nylon — melts badly

PETG (polyethylene terephthalate glycol)

Polyethylene (PE) — melts badly

Polypropylene (PP) — melts somewhat

Styrene

Two-tone acrylic — top color different than core material, usually for custom instrumentation panels, signs, and plaques.

===Foam===
Depron foam — often used for RC planes.

EPM

Foam core — foam core gets burned and eaten away compared to the top and bottom hard shell.

Styrene and other hard foams — very large kerf and taper when cut

Other:

Cloths (leather, suede, felt, hemp, cotton)

Magnetic sheets — usually poor results

Papers — all paper products

Teflon (PTFE, Polytetrafluoroethylene)

Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

Glass — can engrave glass, but not cut it.

Pancakes — requires multiple passes - does not smell delicious{{Warning|It is imperative that you do a [[chlorine test]] on unapproved materials before working on them with the laser cutter.}}

==Specs==

*80-watt DC-excited carbon dioxide laser tube
**Water-cooled, with chiller accessible from the front
*Bed size: 1200 mm × 900 mm (47.2" × 35.4")
**Front panel of machine can be removed or folded down to insert pieces longer than 3' (though this can risk dangerous laser radiation exiting the machine, so be careful)
*Controller: [https://www.ruidacontroller.com/rdc6442s/ Ruida RDC6442S] - very well supported, large community of Chinese laser / K40 / LightBurn users, ask Google and ye shall receive!
*Can cut or etch up to 1/4" (6 mm)-thick light materials such as woods and some plastics in one pass, or thicker materials in multiple passes
*Cut kerf is approximately 0.3 mm (full width); you should measure it with your material if it's important to your project

{{box.Warning|Do not cut any chlorinated synthetics (some types of plastics and rubbers)! The HCl vapors will damage the machine.}}

===Lens===
What we have been using: a coated ZnSe Meniscus Lens, 20 mm diameter, 50.8 mm focal length from II-VI Infrared 724-352-1504 via AliExpress

<nowiki>https://www.aliexpress.com/item/32928303093.html</nowiki>

<nowiki>https://www.aliexpress.com/item/32234326702.html</nowiki>

etc.

Coating CX/AR(LP) side 1, CC/AR(LP) side 2, coated @ 10.6 µm

===Mirrors===
Cloudray 20 mm diameter Si Mirror [https://www.amazon.ca/Cloudray-Material-Dia-20mm-0-79inch-0-12inch/dp/B07B91FJGS via Amazon]

==Usage Notes==

*Complete [https://my.protospace.ca/courses/247 Laser Certification] to learn how to use the laser. Training is offered about once a month.
*Perform a simple [[chlorine test]] on unapproved materials, as cutting or etching chlorinated materials damages the optics
*Consult our [[Laser Standard Operating Procedure]]

==Troubleshooting==

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please verify your training records on Spaceport and check in on the forums to update your account.

<s>
======"Soft stop" when trying to test outline of job======
Check the job origin on the lasercut software. Button on the top that says “set stop position” (red square with blue arrow). Open dialog box and de-select 'Fixed Pos'. Then use cursor to select a new start position on display.

Then manually move the laser head to the approximate position of your new start position using the arrows on the machine.

======Jobs always start in the top left 0,0 of bed, instead of where the laser is======
Machine local origin is set; use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again

'''When tracking the contour (using the 'test' button) the laser pauses and restarts while moving in Y-axis direction'''

Similar to the above issue, the local original is set. Use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again. Re-test your job and it should function normally.

======Jobs appear to be positioned at absolute coordinates specified in LaserCut, instead of relative to where the laser head is======
"Immediate mode" checkbox is enabled

======Arrow keys on keypad don't move laser head======
Press the Z-axis button to exit Z-axis up/down mode and/or try mashing ESC

======Laser head only moves a little bit each time an arrow key is pressed======
Press menu, find jog set, make it 0.
======PAUSED PRESS START TO CONTINUE======
If the laser cutter keeps displaying this message when you start your job, it means the limit switch that detects if the lid is closed is not being engaged.
The lid limit switch is located rear left side of the machine. Make sure the switch is engaged and restart. Better yet, reposition the switch so it is always depressed when the lid is closed.

======DXF files are distorted when imported======
Select/highlight the entire file in Lasercut, click Ctrl-Z - what does this do?

LaserCut software assumes 1 unit of your DXF file is 1mm. Best practice is to export your drawing from CAD to DXF in millimeters. Other units (px, inches, au, etc.) are ignored. Instead of re-exporting, you can right-click on your drawing, choose "Scale" and multiply the dimensions by 25.4 to go from inches to millimeters - is this correct? Try adding a 1 inch by 1 inch square box to your CAD drawing. Once DXF is imported to LaserCut, right-click on the box's line and choose "Scale", to 25.4mm by 25.4mm.

======Rabbit hangs on Startup Screen======

 
 
If the lid is open when starting the Rabbit, it sometimes won't come out of the startup screen. Close the lid and try turning the laser off and on again. If that doesn't work, check to make sure the lid is engaging the switch when closed (the switch is in the back left side of the opening, on the body of the Rabbit).</s>

 

==Maintenance==

===Every Use===

#Check water level in chiller
#Remove offcuts and scrap from the bottom

===Monthly===

#Position gantry is in back left and bed is lowered.
#'''ENSURE POWER IS OFF BEFORE MAINTENANCE.'''
#<s>Remove bed</s>. Update: Bed has been clamped to the frame using C-clamps and a Note posted next to the laser indicating that the bed has been leveled to within 1 mm and to not disturb it.
#In all cleaning steps, do not spray any cleaners inside the laser. Spray onto cloth or paper towel outside of laser.
#Clean inner and outer surfaces of laser cutter including window.
#*Use dilute Zep Fast 505 industrial degreaser or other cleaner on hard surfaces (Zep Fast 505 typically stored on shelf beside stairs to classroom with other cleaning products.)
#*Use windex on window.
#*Gently wipe dust off the CO2 in back compartment.
#*Avoid contaminating linear rails or optics ('''Do not use Zep Fast 505 on linear rails!''')
#*Wipe linear rails clean with solvent degreaser ([https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner] - brake cleaner specifically because it is volatile and will evaporate out pretty fast, so it has 0% change of contaminating the bearings. General purpose degreasers may stick around on the railings and contaminate the bearings and compromise the lubricant) Do not move gantry or bearings onto cleaned section of rail until all solvent has evaporated to prevent contamination of bearing grease.
#*Power on or move gantry manually to front right. Repeat steps to clean surfaces and linear rails.Power off again if turned on.
#Grease three linear bearings (left Y, right Y, X) using grease located in the right side compartment storage. Remove set screw, pack in grease with syringe or finger, replace set screw, wipe off excess grease.
#*'''DO NOT USE ANY AEROSOL OR SPRAY LUBRICANT'''
#*'''Currently using Permatec Ultra Slick multipurpose synthetic grease.'''
#Remove and clean lens. Do not lose o-ring. Check direction of the lens (replace convex (Hill) side UP (away from the workpiece) and flat/concave (valley) side toward work)
##[[File:Laser-lens-alignment.png|none|thumb]] 
#Check condition of optics clean if necessary (again, ensure power is off.) '''[https://www.youtube.com/watch?v=T9p-1AZKCVg Watch this helpful video] if you have no clue how to do this'''
##Clean lens at the head of the laser tube
##Clean mirrors with q-tips and lens cleaning solution if available (use isopropyl alcohol if not)
##If cleaning the optics, '''PROCEED TO ALIGNMENT'''
#'''Before checking beam alignment, put on eye protection''' as checking beam alignment requires us to fire the laser while the lid is open.
##Placing tape or targets on each mirror, moving the mirror to nearest position of the previous mirror.
##Fire the laser at the nearest position. Move the mirror the farthest position and fire again. Compare where the burn marks are - if they are at the same spot, the mirror is aligned along the gantry. If there are two burn spots, the mirror must be aligned.
##Adjust the mirror alignment
###To adjust beam alignment, adjust the mirror orientation by turning the thumbscrews on the mounting plate. Turn only a small amount and re-fire the laser to get a sense of how sensitive the mirror adjustments are.
####[[File:Laser-mirror-alignment.webm|none|thumb]]The thumbscrews on the rabbit mirrors are in a different location than this video but the principles of alignment still apply. The thumbscrews change the yaw and pitch of the mirror. For the current mirror mounts, it is easiest to adjust the yaw (or X) position of the beam first then correct the pitch (or Y) position.
###Check the beam alignment of each mirror at the nearest and farthest extent that the gantry will allow. This will ensure the beam is aligned along the entire travel pathway of the mirror.
###To reset Z height on laser head - Move Z axis bed to top. Put down piece of paper. Adjust laser head to just touch top focus on focus gauge
#<s>Replace bed</s>. Check it is level. Adjust if necessary. See Note above. The bed cannot be removed without disturbing the leveling.
#Check tension on all belts. Adjust if necessary.
#Inspect electronic components for operation including six limit switches (±X, ±Y, ±Z axis), lights and light wiring, electronics cooling fan
#Blow out dust from chiller radiator.

Here is a picture of the Bed after a cleaning:

 
[[File:Rabbit CleanGrill.jpg|left|thumb|341x341px|Rabbit bed after a cleaning]]
 

 
<hr>
===As Required===

*Inspect Z-bed screws for smooth operation. Clean and regrease if required. Z screws must be thoroughly cleaned with solvent degreaser before re-applying clean grease.
*Replace worn or failed laser optics including mirror or lens. Check alignment after any optics replacement.
*Thoroughly clean smoke and residue off internal surfaces of laser cutter
**Use concentrated Zep Fast 505 industrial degreaser
**Avoid contaminating linear rails or optics

==To Do List==

Bed is warped. X max side of the bed projects up.

Air tube hits the X-max limit switch on right side. Adjust it so it doesn't. Better yet, tee up a replacement for this tube at the current one is crusty and still.

Refill + maintain a list of consumables for this tool:

*gloves
*syringes for greasing bearings
*multipurpose synthetic grease
*q-tips
*isoproyl alsocol
*[https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner]
*Laser cut [https://kbr-assets.s3.us-west-1.amazonaws.com/alignment-targets.zip alignment targets] out of cardstock

Size the set screws for Y and X axis bearings

Make up cleaning pack and put it in the bottom compartment of the rabbit

==Benchmarks==
The following settings should cut a 1"x1" square on 3 mm Baltic birch:

===2022-07-16===
Preclean BACK LEFT side of bed: 100% power, 18 mm/s

Preclean FRONT RIGHT side of bed: 100% power, 15 mm/s

Post clean BACK LEFT side of bed: 100% power, 40 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 30 mm/s 

===2022-05-22===
Preclean FRONT RIGHT side of bed: 100% power, 20 mm/s

Preclean BACK LEFT side of bed: 100% power, 25 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 25 mm/s

Post clean BACK LEFT side of bed: 100% power, 35 mm/s

===2022-04-10===
Post Clean FRONT RIGHT side of bed: 100% power, 35 mm/s

Post Clean BACK LEFT side of bed: 100% power, 50 mm/s

==History==

*2012-02 - On loan for 6 months (ending 2012-08) in exchange for Protospace performing repairs
**Loan has been extended
*2016-11-06: Chiller failure. Laser tube destroyed (overheated and glass cracked)
**2016-11-07: Laser tube replaced with an aging, but unused tube that was donated from a scrap laser
*2016-11-11: Chiller failure. Laser tube destroyed.
**2016-11-13: Two new laser tubes ordered from an American source.
**2016-11-24: Laser tube replaced, chiller pump is broken.
**2016-12-04: Chiller repaired. Alignment and power testing is pending.
**2016-12-18: Laser is fully operational.
*2019-08-17: Lens failure. [https://groups.google.com/forum/?hl=en#!topic/protospace-discuss/6d1VIPmlR_4]
**2019-08-17: New lens ordered.
**2019-08-21: Lens replaced, laser is working.
*2022-02-06
**Tumblers from locks removed from front panel. They can now be turned by hand, making it easier to remove and replace the front panel during cleaning and servicing.
*2023-06-01
**Controller upgrade - Leetro removed, Ruida RDC6442S installed
**Software upgrade - LightBurn v1.4.0 purchased and installed, machine/device/software configured, a 'user default' process somewhat put into place
**Door switch replaced and relocated - the back left corner had a weird voltage drop across the wire, and the switch itself was very crusty. This setup didn't work reliably with the Ruida, so to ensure safe operation a new switch was wired and installed in the back right corner of the lid.

[[Category:Showcase tools]]
[[Category:Plasticworking tools]]
[[Category:Woodworking tools]]
[[Category:Textileworking tools]]
[[Category:Computer-controlled tools]]

Laser cutter, large (Rabbit Laser RL-80-1290) ID:6

2023-07-06T18:24:20Z

Gregm: /* History */ controller upgrade

{{Equipment page
| toolname = Laser Cutter
| model = [http://www.rabbitlaserusa.com/laser_RL1290.html Rabbit Laser USA RL-80-1290] (where RL is the factory code, 80 is the original laser power in watts, and 1290 represents the bed size (1200 x 900 mm))
| serial = ??
| owner = Brian Queen
| loanstatus = Semi-Permanent Loan
| arrived = 2012-02
| location = Bay 108, near the door to the front rooms
| status = Working
| permission = Members & Friends Only
| certification = Must complete [[Laser Certification]]
| id = 6
| caption = The large laser cutter, with its lid open and a piece of material on the bed
}}

{{#evt:
service=youtube
|id=https://www.youtube.com/watch?v=29YLiiapFHc
|alignment=right
|dimensions=480
}}

Arguably the most popular tool at Protospace, the '''laser cutter''' uses a CO2 laser to cut and engrave a variety of non-metal materials (though some metals can be engraved).

 
===Software===
{{Money|Controller recently upgraded! Stay tuned for changes to this page, workflow, training materials, etc.}}

With the recent controller upgrade, this tool now uses LightBurn V1.4.00 which can be downloaded and purchased here: https://lightburnsoftware.com/pages/trial-version-try-before-you-buy

Protospace obtained a two-seat license, which is currently installed on the Rabbit computer and the upstairs classroom computer for training/demo/design purposes.

If members wish to purchase LightBurn for their own use, as a makerspace we qualify for a '''75% off coupon''' - stay tuned for details.

While LaserCut is still present on the machine, it will not "do anything" with the laser and remains for posterity in old case settings are needed or some poor users have .FTP files to work on. More historical LaserCut information can be found in the edit history of this page.

===Resources===

The [https://drive.google.com/file/d/0B5TY9LLHsJj3R0pad1duc1JGcXM/view?usp=sharing Powerpoint presentation] that is shown as part of the laser certification process, useful as a refresher once you've completed your [[Laser_Certification|certification]].

[http://templatemaker.nl/ TemplateMaker], a very useful Online tool for generating various custom boxes and shapes that can be cut on the laser.

[http://www.wolfiesden.com/Laser/PuzzleCreator.asp Wolfie's SVG Puzzle Generator], exports a randomly generated puzzle in SVG format which can be converted to DXF and then laser cut out of something (in order to make personalized puzzles).

[http://www.makercase.com/ MakerCase], generates a proper box with the option to set the thickness of the material and pick which style of joints to use.

==Approved Materials==

===Plastic===
ABS (acrylonitrile butadiene styrene) — Smells really bad when cut

Acrylic (also known as Plexiglas, Lucite, PMMA)

Delrin (POM, acetal)

Kapton tape (Polyimide)

Mylar (polyester)

Nylon — melts badly

PETG (polyethylene terephthalate glycol)

Polyethylene (PE) — melts badly

Polypropylene (PP) — melts somewhat

Styrene

Two-tone acrylic — top color different than core material, usually for custom instrumentation panels, signs, and plaques.

===Foam===
Depron foam — often used for RC planes.

EPM

Foam core — foam core gets burned and eaten away compared to the top and bottom hard shell.

Styrene and other hard foams — very large kerf and taper when cut

Other:

Cloths (leather, suede, felt, hemp, cotton)

Magnetic sheets — usually poor results

Papers — all paper products

Teflon (PTFE, Polytetrafluoroethylene)

Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

Glass — can engrave glass, but not cut it.

Pancakes — requires multiple passes - does not smell delicious{{Warning|It is imperative that you do a [[chlorine test]] on unapproved materials before working on them with the laser cutter.}}

==Specs==

*80-watt DC-excited carbon dioxide laser tube
**Water-cooled, with chiller accessible from the front
*Bed size: 1200 mm × 900 mm (47.2" × 35.4")
**Front panel of machine can be removed or folded down to insert pieces longer than 3' (though this can risk dangerous laser radiation exiting the machine, so be careful)
*Controller: [https://www.ruidacontroller.com/rdc6442s/ Ruida RDC6442S] - very well supported, large community of Chinese laser / K40 / LightBurn users, ask Google and ye shall receive!
*Can cut or etch up to 1/4" (6 mm)-thick light materials such as woods and some plastics in one pass, or thicker materials in multiple passes
*Cut kerf is approximately 0.3 mm (full width); you should measure it with your material if it's important to your project

{{box.Warning|Do not cut any chlorinated synthetics (some types of plastics and rubbers)! The HCl vapors will damage the machine.}}

===Lens===
What we have been using: a coated ZnSe Meniscus Lens, 20 mm diameter, 50.8 mm focal length from II-VI Infrared 724-352-1504 via AliExpress

<nowiki>https://www.aliexpress.com/item/32928303093.html</nowiki>

<nowiki>https://www.aliexpress.com/item/32234326702.html</nowiki>

etc.

Coating CX/AR(LP) side 1, CC/AR(LP) side 2, coated @ 10.6 µm

===Mirrors===
Cloudray 20 mm diameter Si Mirror [https://www.amazon.ca/Cloudray-Material-Dia-20mm-0-79inch-0-12inch/dp/B07B91FJGS via Amazon]

==Usage Notes==

*Complete [https://my.protospace.ca/courses/247 Laser Certification] to learn how to use the laser. Training is offered about once a month.
*Perform a simple [[chlorine test]] on unapproved materials, as cutting or etching chlorinated materials damages the optics
*Consult our [[Laser Standard Operating Procedure]]

==Troubleshooting==

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please verify your training records on Spaceport and check in on the forums to update your account.

<s>
======"Soft stop" when trying to test outline of job======
Check the job origin on the lasercut software. Button on the top that says “set stop position” (red square with blue arrow). Open dialog box and de-select 'Fixed Pos'. Then use cursor to select a new start position on display.

Then manually move the laser head to the approximate position of your new start position using the arrows on the machine.

======Jobs always start in the top left 0,0 of bed, instead of where the laser is======
Machine local origin is set; use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again

'''When tracking the contour (using the 'test' button) the laser pauses and restarts while moving in Y-axis direction'''

Similar to the above issue, the local original is set. Use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again. Re-test your job and it should function normally.

======Jobs appear to be positioned at absolute coordinates specified in LaserCut, instead of relative to where the laser head is======
"Immediate mode" checkbox is enabled

======Arrow keys on keypad don't move laser head======
Press the Z-axis button to exit Z-axis up/down mode and/or try mashing ESC

======Laser head only moves a little bit each time an arrow key is pressed======
Press menu, find jog set, make it 0.
======PAUSED PRESS START TO CONTINUE======
If the laser cutter keeps displaying this message when you start your job, it means the limit switch that detects if the lid is closed is not being engaged.
The lid limit switch is located rear left side of the machine. Make sure the switch is engaged and restart. Better yet, reposition the switch so it is always depressed when the lid is closed.

======DXF files are distorted when imported======
Select/highlight the entire file in Lasercut, click Ctrl-Z - what does this do?

LaserCut software assumes 1 unit of your DXF file is 1mm. Best practice is to export your drawing from CAD to DXF in millimeters. Other units (px, inches, au, etc.) are ignored. Instead of re-exporting, you can right-click on your drawing, choose "Scale" and multiply the dimensions by 25.4 to go from inches to millimeters - is this correct? Try adding a 1 inch by 1 inch square box to your CAD drawing. Once DXF is imported to LaserCut, right-click on the box's line and choose "Scale", to 25.4mm by 25.4mm.

======Rabbit hangs on Startup Screen======

 
If the lid is open when starting the Rabbit, it sometimes won't come out of the startup screen. Close the lid and try turning the laser off and on again. If that doesn't work, check to make sure the lid is engaging the switch when closed (the switch is in the back left side of the opening, on the body of the Rabbit).</s>

 

==Maintenance==

===Every Use===

#Check water level in chiller
#Remove offcuts and scrap from the bottom

===Monthly===

#Position gantry is in back left and bed is lowered.
#'''ENSURE POWER IS OFF BEFORE MAINTENANCE.'''
#<s>Remove bed</s>. Update: Bed has been clamped to the frame using C-clamps and a Note posted next to the laser indicating that the bed has been leveled to within 1 mm and to not disturb it.
#In all cleaning steps, do not spray any cleaners inside the laser. Spray onto cloth or paper towel outside of laser.
#Clean inner and outer surfaces of laser cutter including window.
#*Use dilute Zep Fast 505 industrial degreaser or other cleaner on hard surfaces (Zep Fast 505 typically stored on shelf beside stairs to classroom with other cleaning products.)
#*Use windex on window.
#*Gently wipe dust off the CO2 in back compartment.
#*Avoid contaminating linear rails or optics ('''Do not use Zep Fast 505 on linear rails!''')
#*Wipe linear rails clean with solvent degreaser ([https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner] - brake cleaner specifically because it is volatile and will evaporate out pretty fast, so it has 0% change of contaminating the bearings. General purpose degreasers may stick around on the railings and contaminate the bearings and compromise the lubricant) Do not move gantry or bearings onto cleaned section of rail until all solvent has evaporated to prevent contamination of bearing grease.
#*Power on or move gantry manually to front right. Repeat steps to clean surfaces and linear rails.Power off again if turned on.
#Grease three linear bearings (left Y, right Y, X) using grease located in the right side compartment storage. Remove set screw, pack in grease with syringe or finger, replace set screw, wipe off excess grease.
#*'''DO NOT USE ANY AEROSOL OR SPRAY LUBRICANT'''
#*'''Currently using Permatec Ultra Slick multipurpose synthetic grease.'''
#Remove and clean lens. Do not lose o-ring. Check direction of the lens (replace convex (Hill) side UP (away from the workpiece) and flat/concave (valley) side toward work)
##[[File:Laser-lens-alignment.png|none|thumb]] 
#Check condition of optics clean if necessary (again, ensure power is off.) '''[https://www.youtube.com/watch?v=T9p-1AZKCVg Watch this helpful video] if you have no clue how to do this'''
##Clean lens at the head of the laser tube
##Clean mirrors with q-tips and lens cleaning solution if available (use isopropyl alcohol if not)
##If cleaning the optics, '''PROCEED TO ALIGNMENT'''
#'''Before checking beam alignment, put on eye protection''' as checking beam alignment requires us to fire the laser while the lid is open.
##Placing tape or targets on each mirror, moving the mirror to nearest position of the previous mirror.
##Fire the laser at the nearest position. Move the mirror the farthest position and fire again. Compare where the burn marks are - if they are at the same spot, the mirror is aligned along the gantry. If there are two burn spots, the mirror must be aligned.
##Adjust the mirror alignment
###To adjust beam alignment, adjust the mirror orientation by turning the thumbscrews on the mounting plate. Turn only a small amount and re-fire the laser to get a sense of how sensitive the mirror adjustments are.
####[[File:Laser-mirror-alignment.webm|none|thumb]]The thumbscrews on the rabbit mirrors are in a different location than this video but the principles of alignment still apply. The thumbscrews change the yaw and pitch of the mirror. For the current mirror mounts, it is easiest to adjust the yaw (or X) position of the beam first then correct the pitch (or Y) position.
###Check the beam alignment of each mirror at the nearest and farthest extent that the gantry will allow. This will ensure the beam is aligned along the entire travel pathway of the mirror.
###To reset Z height on laser head - Move Z axis bed to top. Put down piece of paper. Adjust laser head to just touch top focus on focus gauge
#<s>Replace bed</s>. Check it is level. Adjust if necessary. See Note above. The bed cannot be removed without disturbing the leveling.
#Check tension on all belts. Adjust if necessary.
#Inspect electronic components for operation including six limit switches (±X, ±Y, ±Z axis), lights and light wiring, electronics cooling fan
#Blow out dust from chiller radiator.

Here is a picture of the Bed after a cleaning:

 
[[File:Rabbit CleanGrill.jpg|left|thumb|341x341px|Rabbit bed after a cleaning]]
 

 
<hr>
===As Required===

*Inspect Z-bed screws for smooth operation. Clean and regrease if required. Z screws must be thoroughly cleaned with solvent degreaser before re-applying clean grease.
*Replace worn or failed laser optics including mirror or lens. Check alignment after any optics replacement.
*Thoroughly clean smoke and residue off internal surfaces of laser cutter
**Use concentrated Zep Fast 505 industrial degreaser
**Avoid contaminating linear rails or optics

==To Do List==

Bed is warped. X max side of the bed projects up.

Air tube hits the X-max limit switch on right side. Adjust it so it doesn't. Better yet, tee up a replacement for this tube at the current one is crusty and still.

Refill + maintain a list of consumables for this tool:

*gloves
*syringes for greasing bearings
*multipurpose synthetic grease
*q-tips
*isoproyl alsocol
*[https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner]
*Laser cut [https://kbr-assets.s3.us-west-1.amazonaws.com/alignment-targets.zip alignment targets] out of cardstock

Size the set screws for Y and X axis bearings

Make up cleaning pack and put it in the bottom compartment of the rabbit

==Benchmarks==
The following settings should cut a 1"x1" square on 3 mm Baltic birch:

===2022-07-16===
Preclean BACK LEFT side of bed: 100% power, 18 mm/s

Preclean FRONT RIGHT side of bed: 100% power, 15 mm/s

Post clean BACK LEFT side of bed: 100% power, 40 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 30 mm/s 

===2022-05-22===
Preclean FRONT RIGHT side of bed: 100% power, 20 mm/s

Preclean BACK LEFT side of bed: 100% power, 25 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 25 mm/s

Post clean BACK LEFT side of bed: 100% power, 35 mm/s

===2022-04-10===
Post Clean FRONT RIGHT side of bed: 100% power, 35 mm/s

Post Clean BACK LEFT side of bed: 100% power, 50 mm/s

==History==

*2012-02 - On loan for 6 months (ending 2012-08) in exchange for Protospace performing repairs
**Loan has been extended
*2016-11-06: Chiller failure. Laser tube destroyed (overheated and glass cracked)
**2016-11-07: Laser tube replaced with an aging, but unused tube that was donated from a scrap laser
*2016-11-11: Chiller failure. Laser tube destroyed.
**2016-11-13: Two new laser tubes ordered from an American source.
**2016-11-24: Laser tube replaced, chiller pump is broken.
**2016-12-04: Chiller repaired. Alignment and power testing is pending.
**2016-12-18: Laser is fully operational.
*2019-08-17: Lens failure. [https://groups.google.com/forum/?hl=en#!topic/protospace-discuss/6d1VIPmlR_4]
**2019-08-17: New lens ordered.
**2019-08-21: Lens replaced, laser is working.
*2022-02-06
**Tumblers from locks removed from front panel. They can now be turned by hand, making it easier to remove and replace the front panel during cleaning and servicing.
*2023-06-01
**Controller upgrade - Leetro removed, Ruida RDC6442S installed
**Software upgrade - LightBurn v1.4.0 purchased and installed, machine/device/software configured, a 'user default' process somewhat put into place
**Door switch replaced and relocated - the back left corner had a weird voltage drop across the wire, and the switch itself was very crusty. This setup didn't work reliably with the Ruida, so to ensure safe operation a new switch was wired and installed in the back right corner of the lid.

[[Category:Showcase tools]]
[[Category:Plasticworking tools]]
[[Category:Woodworking tools]]
[[Category:Textileworking tools]]
[[Category:Computer-controlled tools]]

Laser cutter, large (Rabbit Laser RL-80-1290) ID:6

2023-07-06T17:58:46Z

Gregm: /* Software */

{{Equipment page
| toolname = Laser Cutter
| model = [http://www.rabbitlaserusa.com/laser_RL1290.html Rabbit Laser USA RL-80-1290] (where RL is the factory code, 80 is the original laser power in watts, and 1290 represents the bed size (1200 x 900 mm))
| serial = ??
| owner = Brian Queen
| loanstatus = Semi-Permanent Loan
| arrived = 2012-02
| location = Bay 108, near the door to the front rooms
| status = Working
| permission = Members & Friends Only
| certification = Must complete [[Laser Certification]]
| id = 6
| caption = The large laser cutter, with its lid open and a piece of material on the bed
}}

{{#evt:
service=youtube
|id=https://www.youtube.com/watch?v=29YLiiapFHc
|alignment=right
|dimensions=480
}}

Arguably the most popular tool at Protospace, the '''laser cutter''' uses a CO2 laser to cut and engrave a variety of non-metal materials (though some metals can be engraved).

 
===Software===
{{Money|Controller recently upgraded! Stay tuned for changes to this page, workflow, training materials, etc.}}

With the recent controller upgrade, this tool now uses LightBurn V1.4.00 which can be downloaded and purchased here: https://lightburnsoftware.com/pages/trial-version-try-before-you-buy

Protospace obtained a two-seat license, which is currently installed on the Rabbit computer and the upstairs classroom computer for training/demo/design purposes.

If members wish to purchase LightBurn for their own use, as a makerspace we qualify for a '''75% off coupon''' - stay tuned for details.

While LaserCut is still present on the machine, it will not "do anything" with the laser and remains for posterity in old case settings are needed or some poor users have .FTP files to work on. More historical LaserCut information can be found in the edit history of this page.

===Resources===

The [https://drive.google.com/file/d/0B5TY9LLHsJj3R0pad1duc1JGcXM/view?usp=sharing Powerpoint presentation] that is shown as part of the laser certification process, useful as a refresher once you've completed your [[Laser_Certification|certification]].

[http://templatemaker.nl/ TemplateMaker], a very useful Online tool for generating various custom boxes and shapes that can be cut on the laser.

[http://www.wolfiesden.com/Laser/PuzzleCreator.asp Wolfie's SVG Puzzle Generator], exports a randomly generated puzzle in SVG format which can be converted to DXF and then laser cut out of something (in order to make personalized puzzles).

[http://www.makercase.com/ MakerCase], generates a proper box with the option to set the thickness of the material and pick which style of joints to use.

==Approved Materials==

===Plastic===
ABS (acrylonitrile butadiene styrene) — Smells really bad when cut

Acrylic (also known as Plexiglas, Lucite, PMMA)

Delrin (POM, acetal)

Kapton tape (Polyimide)

Mylar (polyester)

Nylon — melts badly

PETG (polyethylene terephthalate glycol)

Polyethylene (PE) — melts badly

Polypropylene (PP) — melts somewhat

Styrene

Two-tone acrylic — top color different than core material, usually for custom instrumentation panels, signs, and plaques.

===Foam===
Depron foam — often used for RC planes.

EPM

Foam core — foam core gets burned and eaten away compared to the top and bottom hard shell.

Styrene and other hard foams — very large kerf and taper when cut

Other:

Cloths (leather, suede, felt, hemp, cotton)

Magnetic sheets — usually poor results

Papers — all paper products

Teflon (PTFE, Polytetrafluoroethylene)

Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

Glass — can engrave glass, but not cut it.

Pancakes — requires multiple passes - does not smell delicious{{Warning|It is imperative that you do a [[chlorine test]] on unapproved materials before working on them with the laser cutter.}}

==Specs==

*80-watt DC-excited carbon dioxide laser tube
**Water-cooled, with chiller accessible from the front
*Bed size: 1200 mm × 900 mm (47.2" × 35.4")
**Front panel of machine can be removed or folded down to insert pieces longer than 3' (though this can risk dangerous laser radiation exiting the machine, so be careful)
*Controller: [https://www.ruidacontroller.com/rdc6442s/ Ruida RDC6442S] - very well supported, large community of Chinese laser / K40 / LightBurn users, ask Google and ye shall receive!
*Can cut or etch up to 1/4" (6 mm)-thick light materials such as woods and some plastics in one pass, or thicker materials in multiple passes
*Cut kerf is approximately 0.3 mm (full width); you should measure it with your material if it's important to your project

{{box.Warning|Do not cut any chlorinated synthetics (some types of plastics and rubbers)! The HCl vapors will damage the machine.}}

===Lens===
What we have been using: a coated ZnSe Meniscus Lens, 20 mm diameter, 50.8 mm focal length from II-VI Infrared 724-352-1504 via AliExpress

<nowiki>https://www.aliexpress.com/item/32928303093.html</nowiki>

<nowiki>https://www.aliexpress.com/item/32234326702.html</nowiki>

etc.

Coating CX/AR(LP) side 1, CC/AR(LP) side 2, coated @ 10.6 µm

===Mirrors===
Cloudray 20 mm diameter Si Mirror [https://www.amazon.ca/Cloudray-Material-Dia-20mm-0-79inch-0-12inch/dp/B07B91FJGS via Amazon]

==Usage Notes==

*Complete [https://my.protospace.ca/courses/247 Laser Certification] to learn how to use the laser. Training is offered about once a month.
*Perform a simple [[chlorine test]] on unapproved materials, as cutting or etching chlorinated materials damages the optics
*Consult our [[Laser Standard Operating Procedure]]

==Troubleshooting==

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please verify your training records on Spaceport and check in on the forums to update your account.

<s>
======"Soft stop" when trying to test outline of job======
Check the job origin on the lasercut software. Button on the top that says “set stop position” (red square with blue arrow). Open dialog box and de-select 'Fixed Pos'. Then use cursor to select a new start position on display.

Then manually move the laser head to the approximate position of your new start position using the arrows on the machine.

======Jobs always start in the top left 0,0 of bed, instead of where the laser is======
Machine local origin is set; use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again

'''When tracking the contour (using the 'test' button) the laser pauses and restarts while moving in Y-axis direction'''

Similar to the above issue, the local original is set. Use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again. Re-test your job and it should function normally.

======Jobs appear to be positioned at absolute coordinates specified in LaserCut, instead of relative to where the laser head is======
"Immediate mode" checkbox is enabled

======Arrow keys on keypad don't move laser head======
Press the Z-axis button to exit Z-axis up/down mode and/or try mashing ESC

======Laser head only moves a little bit each time an arrow key is pressed======
Press menu, find jog set, make it 0.
======PAUSED PRESS START TO CONTINUE======
If the laser cutter keeps displaying this message when you start your job, it means the limit switch that detects if the lid is closed is not being engaged.
The lid limit switch is located rear left side of the machine. Make sure the switch is engaged and restart. Better yet, reposition the switch so it is always depressed when the lid is closed.

======DXF files are distorted when imported======
Select/highlight the entire file in Lasercut, click Ctrl-Z - what does this do?

LaserCut software assumes 1 unit of your DXF file is 1mm. Best practice is to export your drawing from CAD to DXF in millimeters. Other units (px, inches, au, etc.) are ignored. Instead of re-exporting, you can right-click on your drawing, choose "Scale" and multiply the dimensions by 25.4 to go from inches to millimeters - is this correct? Try adding a 1 inch by 1 inch square box to your CAD drawing. Once DXF is imported to LaserCut, right-click on the box's line and choose "Scale", to 25.4mm by 25.4mm.

======Rabbit hangs on Startup Screen======

If the lid is open when starting the Rabbit, it sometimes won't come out of the startup screen. Close the lid and try turning the laser off and on again. If that doesn't work, check to make sure the lid is engaging the switch when closed (the switch is in the back left side of the opening, on the body of the Rabbit).</s>

 

==Maintenance==

===Every Use===

#Check water level in chiller
#Remove offcuts and scrap from the bottom

===Monthly===

#Position gantry is in back left and bed is lowered.
#'''ENSURE POWER IS OFF BEFORE MAINTENANCE.'''
#<s>Remove bed</s>. Update: Bed has been clamped to the frame using C-clamps and a Note posted next to the laser indicating that the bed has been leveled to within 1 mm and to not disturb it.
#In all cleaning steps, do not spray any cleaners inside the laser. Spray onto cloth or paper towel outside of laser.
#Clean inner and outer surfaces of laser cutter including window.
#*Use dilute Zep Fast 505 industrial degreaser or other cleaner on hard surfaces (Zep Fast 505 typically stored on shelf beside stairs to classroom with other cleaning products.)
#*Use windex on window.
#*Gently wipe dust off the CO2 in back compartment.
#*Avoid contaminating linear rails or optics ('''Do not use Zep Fast 505 on linear rails!''')
#*Wipe linear rails clean with solvent degreaser ([https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner] - brake cleaner specifically because it is volatile and will evaporate out pretty fast, so it has 0% change of contaminating the bearings. General purpose degreasers may stick around on the railings and contaminate the bearings and compromise the lubricant) Do not move gantry or bearings onto cleaned section of rail until all solvent has evaporated to prevent contamination of bearing grease.
#*Power on or move gantry manually to front right. Repeat steps to clean surfaces and linear rails.Power off again if turned on.
#Grease three linear bearings (left Y, right Y, X) using grease located in the right side compartment storage. Remove set screw, pack in grease with syringe or finger, replace set screw, wipe off excess grease.
#*'''DO NOT USE ANY AEROSOL OR SPRAY LUBRICANT'''
#*'''Currently using Permatec Ultra Slick multipurpose synthetic grease.'''
#Remove and clean lens. Do not lose o-ring. Check direction of the lens (replace convex (Hill) side UP (away from the workpiece) and flat/concave (valley) side toward work)
##[[File:Laser-lens-alignment.png|none|thumb]] 
#Check condition of optics clean if necessary (again, ensure power is off.) '''[https://www.youtube.com/watch?v=T9p-1AZKCVg Watch this helpful video] if you have no clue how to do this'''
##Clean lens at the head of the laser tube
##Clean mirrors with q-tips and lens cleaning solution if available (use isopropyl alcohol if not)
##If cleaning the optics, '''PROCEED TO ALIGNMENT'''
#'''Before checking beam alignment, put on eye protection''' as checking beam alignment requires us to fire the laser while the lid is open.
##Placing tape or targets on each mirror, moving the mirror to nearest position of the previous mirror.
##Fire the laser at the nearest position. Move the mirror the farthest position and fire again. Compare where the burn marks are - if they are at the same spot, the mirror is aligned along the gantry. If there are two burn spots, the mirror must be aligned.
##Adjust the mirror alignment
###To adjust beam alignment, adjust the mirror orientation by turning the thumbscrews on the mounting plate. Turn only a small amount and re-fire the laser to get a sense of how sensitive the mirror adjustments are.
####[[File:Laser-mirror-alignment.webm|none|thumb]]The thumbscrews on the rabbit mirrors are in a different location than this video but the principles of alignment still apply. The thumbscrews change the yaw and pitch of the mirror. For the current mirror mounts, it is easiest to adjust the yaw (or X) position of the beam first then correct the pitch (or Y) position.
###Check the beam alignment of each mirror at the nearest and farthest extent that the gantry will allow. This will ensure the beam is aligned along the entire travel pathway of the mirror.
###To reset Z height on laser head - Move Z axis bed to top. Put down piece of paper. Adjust laser head to just touch top focus on focus gauge
#<s>Replace bed</s>. Check it is level. Adjust if necessary. See Note above. The bed cannot be removed without disturbing the leveling.
#Check tension on all belts. Adjust if necessary.
#Inspect electronic components for operation including six limit switches (±X, ±Y, ±Z axis), lights and light wiring, electronics cooling fan
#Blow out dust from chiller radiator.

Here is a picture of the Bed after a cleaning:

 
[[File:Rabbit CleanGrill.jpg|left|thumb|341x341px|Rabbit bed after a cleaning]]
 

 
<hr>
===As Required===

*Inspect Z-bed screws for smooth operation. Clean and regrease if required. Z screws must be thoroughly cleaned with solvent degreaser before re-applying clean grease.
*Replace worn or failed laser optics including mirror or lens. Check alignment after any optics replacement.
*Thoroughly clean smoke and residue off internal surfaces of laser cutter
**Use concentrated Zep Fast 505 industrial degreaser
**Avoid contaminating linear rails or optics

==To Do List==

Bed is warped. X max side of the bed projects up.

Air tube hits the X-max limit switch on right side. Adjust it so it doesn't. Better yet, tee up a replacement for this tube at the current one is crusty and still.

Refill + maintain a list of consumables for this tool:

*gloves
*syringes for greasing bearings
*multipurpose synthetic grease
*q-tips
*isoproyl alsocol
*[https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner]
*Laser cut [https://kbr-assets.s3.us-west-1.amazonaws.com/alignment-targets.zip alignment targets] out of cardstock

Size the set screws for Y and X axis bearings

Make up cleaning pack and put it in the bottom compartment of the rabbit

==Benchmarks==
The following settings should cut a 1"x1" square on 3 mm Baltic birch:

===2022-07-16===
Preclean BACK LEFT side of bed: 100% power, 18 mm/s

Preclean FRONT RIGHT side of bed: 100% power, 15 mm/s

Post clean BACK LEFT side of bed: 100% power, 40 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 30 mm/s 

===2022-05-22===
Preclean FRONT RIGHT side of bed: 100% power, 20 mm/s

Preclean BACK LEFT side of bed: 100% power, 25 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 25 mm/s

Post clean BACK LEFT side of bed: 100% power, 35 mm/s

===2022-04-10===
Post Clean FRONT RIGHT side of bed: 100% power, 35 mm/s

Post Clean BACK LEFT side of bed: 100% power, 50 mm/s

==History==

*2012-02 - On loan for 6 months (ending 2012-08) in exchange for Protospace performing repairs
**Loan has been extended
*2016-11-06: Chiller failure. Laser tube destroyed (overheated and glass cracked)
**2016-11-07: Laser tube replaced with an aging, but unused tube that was donated from a scrap laser
*2016-11-11: Chiller failure. Laser tube destroyed.
**2016-11-13: Two new laser tubes ordered from an American source.
**2016-11-24: Laser tube replaced, chiller pump is broken.
**2016-12-04: Chiller repaired. Alignment and power testing is pending.
**2016-12-18: Laser is fully operational.
*2019-08-17: Lens failure. [https://groups.google.com/forum/?hl=en#!topic/protospace-discuss/6d1VIPmlR_4]
**2019-08-17: New lens ordered.
**2019-08-21: Lens replaced, laser is working.
*2022-02-06
**Tumblers from locks removed from front panel. They can now be turned by hand, making it easier to remove and replace the front panel during cleaning and servicing.

[[Category:Showcase tools]]
[[Category:Plasticworking tools]]
[[Category:Woodworking tools]]
[[Category:Textileworking tools]]
[[Category:Computer-controlled tools]]

Laser cutter, large (Rabbit Laser RL-80-1290) ID:6

2023-07-06T17:58:25Z

Gregm: layout

{{Equipment page
| toolname = Laser Cutter
| model = [http://www.rabbitlaserusa.com/laser_RL1290.html Rabbit Laser USA RL-80-1290] (where RL is the factory code, 80 is the original laser power in watts, and 1290 represents the bed size (1200 x 900 mm))
| serial = ??
| owner = Brian Queen
| loanstatus = Semi-Permanent Loan
| arrived = 2012-02
| location = Bay 108, near the door to the front rooms
| status = Working
| permission = Members & Friends Only
| certification = Must complete [[Laser Certification]]
| id = 6
| caption = The large laser cutter, with its lid open and a piece of material on the bed
}}

{{#evt:
service=youtube
|id=https://www.youtube.com/watch?v=29YLiiapFHc
|alignment=right
|dimensions=480
}}

Arguably the most popular tool at Protospace, the '''laser cutter''' uses a CO2 laser to cut and engrave a variety of non-metal materials (though some metals can be engraved).

 
===Software===
With the recent controller upgrade, this tool now uses LightBurn V1.4.00 which can be downloaded and purchased here: https://lightburnsoftware.com/pages/trial-version-try-before-you-buy

Protospace obtained a two-seat license, which is currently installed on the Rabbit computer and the upstairs classroom computer for training/demo/design purposes.

If members wish to purchase LightBurn for their own use, as a makerspace we qualify for a '''75% off coupon''' - stay tuned for details.

While LaserCut is still present on the machine, it will not "do anything" with the laser and remains for posterity in old case settings are needed or some poor users have .FTP files to work on. More historical LaserCut information can be found in the edit history of this page.

===Resources===

The [https://drive.google.com/file/d/0B5TY9LLHsJj3R0pad1duc1JGcXM/view?usp=sharing Powerpoint presentation] that is shown as part of the laser certification process, useful as a refresher once you've completed your [[Laser_Certification|certification]].

[http://templatemaker.nl/ TemplateMaker], a very useful Online tool for generating various custom boxes and shapes that can be cut on the laser.

[http://www.wolfiesden.com/Laser/PuzzleCreator.asp Wolfie's SVG Puzzle Generator], exports a randomly generated puzzle in SVG format which can be converted to DXF and then laser cut out of something (in order to make personalized puzzles).

[http://www.makercase.com/ MakerCase], generates a proper box with the option to set the thickness of the material and pick which style of joints to use.

==Approved Materials==

===Plastic===
ABS (acrylonitrile butadiene styrene) — Smells really bad when cut

Acrylic (also known as Plexiglas, Lucite, PMMA)

Delrin (POM, acetal)

Kapton tape (Polyimide)

Mylar (polyester)

Nylon — melts badly

PETG (polyethylene terephthalate glycol)

Polyethylene (PE) — melts badly

Polypropylene (PP) — melts somewhat

Styrene

Two-tone acrylic — top color different than core material, usually for custom instrumentation panels, signs, and plaques.

===Foam===
Depron foam — often used for RC planes.

EPM

Foam core — foam core gets burned and eaten away compared to the top and bottom hard shell.

Styrene and other hard foams — very large kerf and taper when cut

Other:

Cloths (leather, suede, felt, hemp, cotton)

Magnetic sheets — usually poor results

Papers — all paper products

Teflon (PTFE, Polytetrafluoroethylene)

Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

Glass — can engrave glass, but not cut it.

Pancakes — requires multiple passes - does not smell delicious{{Warning|It is imperative that you do a [[chlorine test]] on unapproved materials before working on them with the laser cutter.}}

==Specs==

*80-watt DC-excited carbon dioxide laser tube
**Water-cooled, with chiller accessible from the front
*Bed size: 1200 mm × 900 mm (47.2" × 35.4")
**Front panel of machine can be removed or folded down to insert pieces longer than 3' (though this can risk dangerous laser radiation exiting the machine, so be careful)
*Controller: [https://www.ruidacontroller.com/rdc6442s/ Ruida RDC6442S] - very well supported, large community of Chinese laser / K40 / LightBurn users, ask Google and ye shall receive!
*Can cut or etch up to 1/4" (6 mm)-thick light materials such as woods and some plastics in one pass, or thicker materials in multiple passes
*Cut kerf is approximately 0.3 mm (full width); you should measure it with your material if it's important to your project

{{box.Warning|Do not cut any chlorinated synthetics (some types of plastics and rubbers)! The HCl vapors will damage the machine.}}

===Lens===
What we have been using: a coated ZnSe Meniscus Lens, 20 mm diameter, 50.8 mm focal length from II-VI Infrared 724-352-1504 via AliExpress

<nowiki>https://www.aliexpress.com/item/32928303093.html</nowiki>

<nowiki>https://www.aliexpress.com/item/32234326702.html</nowiki>

etc.

Coating CX/AR(LP) side 1, CC/AR(LP) side 2, coated @ 10.6 µm

===Mirrors===
Cloudray 20 mm diameter Si Mirror [https://www.amazon.ca/Cloudray-Material-Dia-20mm-0-79inch-0-12inch/dp/B07B91FJGS via Amazon]

==Usage Notes==

*Complete [https://my.protospace.ca/courses/247 Laser Certification] to learn how to use the laser. Training is offered about once a month.
*Perform a simple [[chlorine test]] on unapproved materials, as cutting or etching chlorinated materials damages the optics
*Consult our [[Laser Standard Operating Procedure]]

==Troubleshooting==

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please verify your training records on Spaceport and check in on the forums to update your account.

<s>
======"Soft stop" when trying to test outline of job======
Check the job origin on the lasercut software. Button on the top that says “set stop position” (red square with blue arrow). Open dialog box and de-select 'Fixed Pos'. Then use cursor to select a new start position on display.

Then manually move the laser head to the approximate position of your new start position using the arrows on the machine.

======Jobs always start in the top left 0,0 of bed, instead of where the laser is======
Machine local origin is set; use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again

'''When tracking the contour (using the 'test' button) the laser pauses and restarts while moving in Y-axis direction'''

Similar to the above issue, the local original is set. Use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again. Re-test your job and it should function normally.

======Jobs appear to be positioned at absolute coordinates specified in LaserCut, instead of relative to where the laser head is======
"Immediate mode" checkbox is enabled

======Arrow keys on keypad don't move laser head======
Press the Z-axis button to exit Z-axis up/down mode and/or try mashing ESC

======Laser head only moves a little bit each time an arrow key is pressed======
Press menu, find jog set, make it 0.
======PAUSED PRESS START TO CONTINUE======
If the laser cutter keeps displaying this message when you start your job, it means the limit switch that detects if the lid is closed is not being engaged.
The lid limit switch is located rear left side of the machine. Make sure the switch is engaged and restart. Better yet, reposition the switch so it is always depressed when the lid is closed.

======DXF files are distorted when imported======
Select/highlight the entire file in Lasercut, click Ctrl-Z - what does this do?

LaserCut software assumes 1 unit of your DXF file is 1mm. Best practice is to export your drawing from CAD to DXF in millimeters. Other units (px, inches, au, etc.) are ignored. Instead of re-exporting, you can right-click on your drawing, choose "Scale" and multiply the dimensions by 25.4 to go from inches to millimeters - is this correct? Try adding a 1 inch by 1 inch square box to your CAD drawing. Once DXF is imported to LaserCut, right-click on the box's line and choose "Scale", to 25.4mm by 25.4mm.

======Rabbit hangs on Startup Screen======

If the lid is open when starting the Rabbit, it sometimes won't come out of the startup screen. Close the lid and try turning the laser off and on again. If that doesn't work, check to make sure the lid is engaging the switch when closed (the switch is in the back left side of the opening, on the body of the Rabbit).</s>

 

==Maintenance==

===Every Use===

#Check water level in chiller
#Remove offcuts and scrap from the bottom

===Monthly===

#Position gantry is in back left and bed is lowered.
#'''ENSURE POWER IS OFF BEFORE MAINTENANCE.'''
#<s>Remove bed</s>. Update: Bed has been clamped to the frame using C-clamps and a Note posted next to the laser indicating that the bed has been leveled to within 1 mm and to not disturb it.
#In all cleaning steps, do not spray any cleaners inside the laser. Spray onto cloth or paper towel outside of laser.
#Clean inner and outer surfaces of laser cutter including window.
#*Use dilute Zep Fast 505 industrial degreaser or other cleaner on hard surfaces (Zep Fast 505 typically stored on shelf beside stairs to classroom with other cleaning products.)
#*Use windex on window.
#*Gently wipe dust off the CO2 in back compartment.
#*Avoid contaminating linear rails or optics ('''Do not use Zep Fast 505 on linear rails!''')
#*Wipe linear rails clean with solvent degreaser ([https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner] - brake cleaner specifically because it is volatile and will evaporate out pretty fast, so it has 0% change of contaminating the bearings. General purpose degreasers may stick around on the railings and contaminate the bearings and compromise the lubricant) Do not move gantry or bearings onto cleaned section of rail until all solvent has evaporated to prevent contamination of bearing grease.
#*Power on or move gantry manually to front right. Repeat steps to clean surfaces and linear rails.Power off again if turned on.
#Grease three linear bearings (left Y, right Y, X) using grease located in the right side compartment storage. Remove set screw, pack in grease with syringe or finger, replace set screw, wipe off excess grease.
#*'''DO NOT USE ANY AEROSOL OR SPRAY LUBRICANT'''
#*'''Currently using Permatec Ultra Slick multipurpose synthetic grease.'''
#Remove and clean lens. Do not lose o-ring. Check direction of the lens (replace convex (Hill) side UP (away from the workpiece) and flat/concave (valley) side toward work)
##[[File:Laser-lens-alignment.png|none|thumb]] 
#Check condition of optics clean if necessary (again, ensure power is off.) '''[https://www.youtube.com/watch?v=T9p-1AZKCVg Watch this helpful video] if you have no clue how to do this'''
##Clean lens at the head of the laser tube
##Clean mirrors with q-tips and lens cleaning solution if available (use isopropyl alcohol if not)
##If cleaning the optics, '''PROCEED TO ALIGNMENT'''
#'''Before checking beam alignment, put on eye protection''' as checking beam alignment requires us to fire the laser while the lid is open.
##Placing tape or targets on each mirror, moving the mirror to nearest position of the previous mirror.
##Fire the laser at the nearest position. Move the mirror the farthest position and fire again. Compare where the burn marks are - if they are at the same spot, the mirror is aligned along the gantry. If there are two burn spots, the mirror must be aligned.
##Adjust the mirror alignment
###To adjust beam alignment, adjust the mirror orientation by turning the thumbscrews on the mounting plate. Turn only a small amount and re-fire the laser to get a sense of how sensitive the mirror adjustments are.
####[[File:Laser-mirror-alignment.webm|none|thumb]]The thumbscrews on the rabbit mirrors are in a different location than this video but the principles of alignment still apply. The thumbscrews change the yaw and pitch of the mirror. For the current mirror mounts, it is easiest to adjust the yaw (or X) position of the beam first then correct the pitch (or Y) position.
###Check the beam alignment of each mirror at the nearest and farthest extent that the gantry will allow. This will ensure the beam is aligned along the entire travel pathway of the mirror.
###To reset Z height on laser head - Move Z axis bed to top. Put down piece of paper. Adjust laser head to just touch top focus on focus gauge
#<s>Replace bed</s>. Check it is level. Adjust if necessary. See Note above. The bed cannot be removed without disturbing the leveling.
#Check tension on all belts. Adjust if necessary.
#Inspect electronic components for operation including six limit switches (±X, ±Y, ±Z axis), lights and light wiring, electronics cooling fan
#Blow out dust from chiller radiator.

Here is a picture of the Bed after a cleaning:

 
[[File:Rabbit CleanGrill.jpg|left|thumb|341x341px|Rabbit bed after a cleaning]]
 

 
<hr>
===As Required===

*Inspect Z-bed screws for smooth operation. Clean and regrease if required. Z screws must be thoroughly cleaned with solvent degreaser before re-applying clean grease.
*Replace worn or failed laser optics including mirror or lens. Check alignment after any optics replacement.
*Thoroughly clean smoke and residue off internal surfaces of laser cutter
**Use concentrated Zep Fast 505 industrial degreaser
**Avoid contaminating linear rails or optics

==To Do List==

Bed is warped. X max side of the bed projects up.

Air tube hits the X-max limit switch on right side. Adjust it so it doesn't. Better yet, tee up a replacement for this tube at the current one is crusty and still.

Refill + maintain a list of consumables for this tool:

*gloves
*syringes for greasing bearings
*multipurpose synthetic grease
*q-tips
*isoproyl alsocol
*[https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner]
*Laser cut [https://kbr-assets.s3.us-west-1.amazonaws.com/alignment-targets.zip alignment targets] out of cardstock

Size the set screws for Y and X axis bearings

Make up cleaning pack and put it in the bottom compartment of the rabbit

==Benchmarks==
The following settings should cut a 1"x1" square on 3 mm Baltic birch:

===2022-07-16===
Preclean BACK LEFT side of bed: 100% power, 18 mm/s

Preclean FRONT RIGHT side of bed: 100% power, 15 mm/s

Post clean BACK LEFT side of bed: 100% power, 40 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 30 mm/s 

===2022-05-22===
Preclean FRONT RIGHT side of bed: 100% power, 20 mm/s

Preclean BACK LEFT side of bed: 100% power, 25 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 25 mm/s

Post clean BACK LEFT side of bed: 100% power, 35 mm/s

===2022-04-10===
Post Clean FRONT RIGHT side of bed: 100% power, 35 mm/s

Post Clean BACK LEFT side of bed: 100% power, 50 mm/s

==History==

*2012-02 - On loan for 6 months (ending 2012-08) in exchange for Protospace performing repairs
**Loan has been extended
*2016-11-06: Chiller failure. Laser tube destroyed (overheated and glass cracked)
**2016-11-07: Laser tube replaced with an aging, but unused tube that was donated from a scrap laser
*2016-11-11: Chiller failure. Laser tube destroyed.
**2016-11-13: Two new laser tubes ordered from an American source.
**2016-11-24: Laser tube replaced, chiller pump is broken.
**2016-12-04: Chiller repaired. Alignment and power testing is pending.
**2016-12-18: Laser is fully operational.
*2019-08-17: Lens failure. [https://groups.google.com/forum/?hl=en#!topic/protospace-discuss/6d1VIPmlR_4]
**2019-08-17: New lens ordered.
**2019-08-21: Lens replaced, laser is working.
*2022-02-06
**Tumblers from locks removed from front panel. They can now be turned by hand, making it easier to remove and replace the front panel during cleaning and servicing.

[[Category:Showcase tools]]
[[Category:Plasticworking tools]]
[[Category:Woodworking tools]]
[[Category:Textileworking tools]]
[[Category:Computer-controlled tools]]

Laser cutter, large (Rabbit Laser RL-80-1290) ID:6

2023-07-06T17:57:40Z

Gregm: /* Troubleshooting */ removed most, not applicable to Ruida

{{Equipment page
| toolname = Laser Cutter
| model = [http://www.rabbitlaserusa.com/laser_RL1290.html Rabbit Laser USA RL-80-1290] (where RL is the factory code, 80 is the original laser power in watts, and 1290 represents the bed size (1200 x 900 mm))
| serial = ??
| owner = Brian Queen
| loanstatus = Semi-Permanent Loan
| arrived = 2012-02
| location = Bay 108, near the door to the front rooms
| status = Working
| permission = Members & Friends Only
| certification = Must complete [[Laser Certification]]
| id = 6
| caption = The large laser cutter, with its lid open and a piece of material on the bed
}}

{{#evt:
service=youtube
|id=https://www.youtube.com/watch?v=29YLiiapFHc
|alignment=right
|dimensions=480
}}

Arguably the most popular tool at Protospace, the '''laser cutter''' uses a CO2 laser to cut and engrave a variety of non-metal materials (though some metals can be engraved).

 {{Money|Controller recently upgraded! Stay tuned for changes to this page, workflow, training materials, etc.}}

===Software===
With the recent controller upgrade, this tool now uses LightBurn V1.4.00 which can be downloaded and purchased here: https://lightburnsoftware.com/pages/trial-version-try-before-you-buy

Protospace obtained a two-seat license, which is currently installed on the Rabbit computer and the upstairs classroom computer for training/demo/design purposes.

If members wish to purchase LightBurn for their own use, as a makerspace we qualify for a '''75% off coupon''' - stay tuned for details.

While LaserCut is still present on the machine, it will not "do anything" with the laser and remains for posterity in old case settings are needed or some poor users have .FTP files to work on. More historical LaserCut information can be found in the edit history of this page.

===Resources===

The [https://drive.google.com/file/d/0B5TY9LLHsJj3R0pad1duc1JGcXM/view?usp=sharing Powerpoint presentation] that is shown as part of the laser certification process, useful as a refresher once you've completed your [[Laser_Certification|certification]].

[http://templatemaker.nl/ TemplateMaker], a very useful Online tool for generating various custom boxes and shapes that can be cut on the laser.

[http://www.wolfiesden.com/Laser/PuzzleCreator.asp Wolfie's SVG Puzzle Generator], exports a randomly generated puzzle in SVG format which can be converted to DXF and then laser cut out of something (in order to make personalized puzzles).

[http://www.makercase.com/ MakerCase], generates a proper box with the option to set the thickness of the material and pick which style of joints to use.

==Approved Materials==

===Plastic===
ABS (acrylonitrile butadiene styrene) — Smells really bad when cut

Acrylic (also known as Plexiglas, Lucite, PMMA)

Delrin (POM, acetal)

Kapton tape (Polyimide)

Mylar (polyester)

Nylon — melts badly

PETG (polyethylene terephthalate glycol)

Polyethylene (PE) — melts badly

Polypropylene (PP) — melts somewhat

Styrene

Two-tone acrylic — top color different than core material, usually for custom instrumentation panels, signs, and plaques.

===Foam===
Depron foam — often used for RC planes.

EPM

Foam core — foam core gets burned and eaten away compared to the top and bottom hard shell.

Styrene and other hard foams — very large kerf and taper when cut

Other:

Cloths (leather, suede, felt, hemp, cotton)

Magnetic sheets — usually poor results

Papers — all paper products

Teflon (PTFE, Polytetrafluoroethylene)

Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

Glass — can engrave glass, but not cut it.

Pancakes — requires multiple passes - does not smell delicious{{Warning|It is imperative that you do a [[chlorine test]] on unapproved materials before working on them with the laser cutter.}}

==Specs==

*80-watt DC-excited carbon dioxide laser tube
**Water-cooled, with chiller accessible from the front
*Bed size: 1200 mm × 900 mm (47.2" × 35.4")
**Front panel of machine can be removed or folded down to insert pieces longer than 3' (though this can risk dangerous laser radiation exiting the machine, so be careful)
*Controller: [https://www.ruidacontroller.com/rdc6442s/ Ruida RDC6442S] - very well supported, large community of Chinese laser / K40 / LightBurn users, ask Google and ye shall receive!
*Can cut or etch up to 1/4" (6 mm)-thick light materials such as woods and some plastics in one pass, or thicker materials in multiple passes
*Cut kerf is approximately 0.3 mm (full width); you should measure it with your material if it's important to your project

{{box.Warning|Do not cut any chlorinated synthetics (some types of plastics and rubbers)! The HCl vapors will damage the machine.}}

===Lens===
What we have been using: a coated ZnSe Meniscus Lens, 20 mm diameter, 50.8 mm focal length from II-VI Infrared 724-352-1504 via AliExpress

<nowiki>https://www.aliexpress.com/item/32928303093.html</nowiki>

<nowiki>https://www.aliexpress.com/item/32234326702.html</nowiki>

etc.

Coating CX/AR(LP) side 1, CC/AR(LP) side 2, coated @ 10.6 µm

===Mirrors===
Cloudray 20 mm diameter Si Mirror [https://www.amazon.ca/Cloudray-Material-Dia-20mm-0-79inch-0-12inch/dp/B07B91FJGS via Amazon]

==Usage Notes==

*Complete [https://my.protospace.ca/courses/247 Laser Certification] to learn how to use the laser. Training is offered about once a month.
*Perform a simple [[chlorine test]] on unapproved materials, as cutting or etching chlorinated materials damages the optics
*Consult our [[Laser Standard Operating Procedure]]

==Troubleshooting==

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please verify your training records on Spaceport and check in on the forums to update your account.

<s>
======"Soft stop" when trying to test outline of job======
Check the job origin on the lasercut software. Button on the top that says “set stop position” (red square with blue arrow). Open dialog box and de-select 'Fixed Pos'. Then use cursor to select a new start position on display.

Then manually move the laser head to the approximate position of your new start position using the arrows on the machine.

======Jobs always start in the top left 0,0 of bed, instead of where the laser is======
Machine local origin is set; use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again

'''When tracking the contour (using the 'test' button) the laser pauses and restarts while moving in Y-axis direction'''

Similar to the above issue, the local original is set. Use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again. Re-test your job and it should function normally.

======Jobs appear to be positioned at absolute coordinates specified in LaserCut, instead of relative to where the laser head is======
"Immediate mode" checkbox is enabled

======Arrow keys on keypad don't move laser head======
Press the Z-axis button to exit Z-axis up/down mode and/or try mashing ESC

======Laser head only moves a little bit each time an arrow key is pressed======
Press menu, find jog set, make it 0.
======PAUSED PRESS START TO CONTINUE======
If the laser cutter keeps displaying this message when you start your job, it means the limit switch that detects if the lid is closed is not being engaged.
The lid limit switch is located rear left side of the machine. Make sure the switch is engaged and restart. Better yet, reposition the switch so it is always depressed when the lid is closed.

======DXF files are distorted when imported======
Select/highlight the entire file in Lasercut, click Ctrl-Z - what does this do?

LaserCut software assumes 1 unit of your DXF file is 1mm. Best practice is to export your drawing from CAD to DXF in millimeters. Other units (px, inches, au, etc.) are ignored. Instead of re-exporting, you can right-click on your drawing, choose "Scale" and multiply the dimensions by 25.4 to go from inches to millimeters - is this correct? Try adding a 1 inch by 1 inch square box to your CAD drawing. Once DXF is imported to LaserCut, right-click on the box's line and choose "Scale", to 25.4mm by 25.4mm.

======Rabbit hangs on Startup Screen======
If the lid is open when starting the Rabbit, it sometimes won't come out of the startup screen. Close the lid and try turning the laser off and on again. If that doesn't work, check to make sure the lid is engaging the switch when closed (the switch is in the back left side of the opening, on the body of the Rabbit).</s>

 

==Maintenance==

===Every Use===

#Check water level in chiller
#Remove offcuts and scrap from the bottom

===Monthly===

#Position gantry is in back left and bed is lowered.
#'''ENSURE POWER IS OFF BEFORE MAINTENANCE.'''
#<s>Remove bed</s>. Update: Bed has been clamped to the frame using C-clamps and a Note posted next to the laser indicating that the bed has been leveled to within 1 mm and to not disturb it.
#In all cleaning steps, do not spray any cleaners inside the laser. Spray onto cloth or paper towel outside of laser.
#Clean inner and outer surfaces of laser cutter including window.
#*Use dilute Zep Fast 505 industrial degreaser or other cleaner on hard surfaces (Zep Fast 505 typically stored on shelf beside stairs to classroom with other cleaning products.)
#*Use windex on window.
#*Gently wipe dust off the CO2 in back compartment.
#*Avoid contaminating linear rails or optics ('''Do not use Zep Fast 505 on linear rails!''')
#*Wipe linear rails clean with solvent degreaser ([https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner] - brake cleaner specifically because it is volatile and will evaporate out pretty fast, so it has 0% change of contaminating the bearings. General purpose degreasers may stick around on the railings and contaminate the bearings and compromise the lubricant) Do not move gantry or bearings onto cleaned section of rail until all solvent has evaporated to prevent contamination of bearing grease.
#*Power on or move gantry manually to front right. Repeat steps to clean surfaces and linear rails.Power off again if turned on.
#Grease three linear bearings (left Y, right Y, X) using grease located in the right side compartment storage. Remove set screw, pack in grease with syringe or finger, replace set screw, wipe off excess grease.
#*'''DO NOT USE ANY AEROSOL OR SPRAY LUBRICANT'''
#*'''Currently using Permatec Ultra Slick multipurpose synthetic grease.'''
#Remove and clean lens. Do not lose o-ring. Check direction of the lens (replace convex (Hill) side UP (away from the workpiece) and flat/concave (valley) side toward work)
##[[File:Laser-lens-alignment.png|none|thumb]] 
#Check condition of optics clean if necessary (again, ensure power is off.) '''[https://www.youtube.com/watch?v=T9p-1AZKCVg Watch this helpful video] if you have no clue how to do this'''
##Clean lens at the head of the laser tube
##Clean mirrors with q-tips and lens cleaning solution if available (use isopropyl alcohol if not)
##If cleaning the optics, '''PROCEED TO ALIGNMENT'''
#'''Before checking beam alignment, put on eye protection''' as checking beam alignment requires us to fire the laser while the lid is open.
##Placing tape or targets on each mirror, moving the mirror to nearest position of the previous mirror.
##Fire the laser at the nearest position. Move the mirror the farthest position and fire again. Compare where the burn marks are - if they are at the same spot, the mirror is aligned along the gantry. If there are two burn spots, the mirror must be aligned.
##Adjust the mirror alignment
###To adjust beam alignment, adjust the mirror orientation by turning the thumbscrews on the mounting plate. Turn only a small amount and re-fire the laser to get a sense of how sensitive the mirror adjustments are.
####[[File:Laser-mirror-alignment.webm|none|thumb]]The thumbscrews on the rabbit mirrors are in a different location than this video but the principles of alignment still apply. The thumbscrews change the yaw and pitch of the mirror. For the current mirror mounts, it is easiest to adjust the yaw (or X) position of the beam first then correct the pitch (or Y) position.
###Check the beam alignment of each mirror at the nearest and farthest extent that the gantry will allow. This will ensure the beam is aligned along the entire travel pathway of the mirror.
###To reset Z height on laser head - Move Z axis bed to top. Put down piece of paper. Adjust laser head to just touch top focus on focus gauge
#<s>Replace bed</s>. Check it is level. Adjust if necessary. See Note above. The bed cannot be removed without disturbing the leveling.
#Check tension on all belts. Adjust if necessary.
#Inspect electronic components for operation including six limit switches (±X, ±Y, ±Z axis), lights and light wiring, electronics cooling fan
#Blow out dust from chiller radiator.

Here is a picture of the Bed after a cleaning:

 
[[File:Rabbit CleanGrill.jpg|left|thumb|341x341px|Rabbit bed after a cleaning]]
 

 
<hr>
===As Required===

*Inspect Z-bed screws for smooth operation. Clean and regrease if required. Z screws must be thoroughly cleaned with solvent degreaser before re-applying clean grease.
*Replace worn or failed laser optics including mirror or lens. Check alignment after any optics replacement.
*Thoroughly clean smoke and residue off internal surfaces of laser cutter
**Use concentrated Zep Fast 505 industrial degreaser
**Avoid contaminating linear rails or optics

==To Do List==

Bed is warped. X max side of the bed projects up.

Air tube hits the X-max limit switch on right side. Adjust it so it doesn't. Better yet, tee up a replacement for this tube at the current one is crusty and still.

Refill + maintain a list of consumables for this tool:

*gloves
*syringes for greasing bearings
*multipurpose synthetic grease
*q-tips
*isoproyl alsocol
*[https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner]
*Laser cut [https://kbr-assets.s3.us-west-1.amazonaws.com/alignment-targets.zip alignment targets] out of cardstock

Size the set screws for Y and X axis bearings

Make up cleaning pack and put it in the bottom compartment of the rabbit

==Benchmarks==
The following settings should cut a 1"x1" square on 3 mm Baltic birch:

===2022-07-16===
Preclean BACK LEFT side of bed: 100% power, 18 mm/s

Preclean FRONT RIGHT side of bed: 100% power, 15 mm/s

Post clean BACK LEFT side of bed: 100% power, 40 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 30 mm/s 

===2022-05-22===
Preclean FRONT RIGHT side of bed: 100% power, 20 mm/s

Preclean BACK LEFT side of bed: 100% power, 25 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 25 mm/s

Post clean BACK LEFT side of bed: 100% power, 35 mm/s

===2022-04-10===
Post Clean FRONT RIGHT side of bed: 100% power, 35 mm/s

Post Clean BACK LEFT side of bed: 100% power, 50 mm/s

==History==

*2012-02 - On loan for 6 months (ending 2012-08) in exchange for Protospace performing repairs
**Loan has been extended
*2016-11-06: Chiller failure. Laser tube destroyed (overheated and glass cracked)
**2016-11-07: Laser tube replaced with an aging, but unused tube that was donated from a scrap laser
*2016-11-11: Chiller failure. Laser tube destroyed.
**2016-11-13: Two new laser tubes ordered from an American source.
**2016-11-24: Laser tube replaced, chiller pump is broken.
**2016-12-04: Chiller repaired. Alignment and power testing is pending.
**2016-12-18: Laser is fully operational.
*2019-08-17: Lens failure. [https://groups.google.com/forum/?hl=en#!topic/protospace-discuss/6d1VIPmlR_4]
**2019-08-17: New lens ordered.
**2019-08-21: Lens replaced, laser is working.
*2022-02-06
**Tumblers from locks removed from front panel. They can now be turned by hand, making it easier to remove and replace the front panel during cleaning and servicing.

[[Category:Showcase tools]]
[[Category:Plasticworking tools]]
[[Category:Woodworking tools]]
[[Category:Textileworking tools]]
[[Category:Computer-controlled tools]]

Laser cutter, large (Rabbit Laser RL-80-1290) ID:6

2023-07-06T17:57:22Z

Gregm: /* Troubleshooting */

{{Equipment page
| toolname = Laser Cutter
| model = [http://www.rabbitlaserusa.com/laser_RL1290.html Rabbit Laser USA RL-80-1290] (where RL is the factory code, 80 is the original laser power in watts, and 1290 represents the bed size (1200 x 900 mm))
| serial = ??
| owner = Brian Queen
| loanstatus = Semi-Permanent Loan
| arrived = 2012-02
| location = Bay 108, near the door to the front rooms
| status = Working
| permission = Members & Friends Only
| certification = Must complete [[Laser Certification]]
| id = 6
| caption = The large laser cutter, with its lid open and a piece of material on the bed
}}

{{#evt:
service=youtube
|id=https://www.youtube.com/watch?v=29YLiiapFHc
|alignment=right
|dimensions=480
}}

Arguably the most popular tool at Protospace, the '''laser cutter''' uses a CO2 laser to cut and engrave a variety of non-metal materials (though some metals can be engraved).

 {{Money|Controller recently upgraded! Stay tuned for changes to this page, workflow, training materials, etc.}}

===Software===
With the recent controller upgrade, this tool now uses LightBurn V1.4.00 which can be downloaded and purchased here: https://lightburnsoftware.com/pages/trial-version-try-before-you-buy

Protospace obtained a two-seat license, which is currently installed on the Rabbit computer and the upstairs classroom computer for training/demo/design purposes.

If members wish to purchase LightBurn for their own use, as a makerspace we qualify for a '''75% off coupon''' - stay tuned for details.

While LaserCut is still present on the machine, it will not "do anything" with the laser and remains for posterity in old case settings are needed or some poor users have .FTP files to work on. More historical LaserCut information can be found in the edit history of this page.

===Resources===

The [https://drive.google.com/file/d/0B5TY9LLHsJj3R0pad1duc1JGcXM/view?usp=sharing Powerpoint presentation] that is shown as part of the laser certification process, useful as a refresher once you've completed your [[Laser_Certification|certification]].

[http://templatemaker.nl/ TemplateMaker], a very useful Online tool for generating various custom boxes and shapes that can be cut on the laser.

[http://www.wolfiesden.com/Laser/PuzzleCreator.asp Wolfie's SVG Puzzle Generator], exports a randomly generated puzzle in SVG format which can be converted to DXF and then laser cut out of something (in order to make personalized puzzles).

[http://www.makercase.com/ MakerCase], generates a proper box with the option to set the thickness of the material and pick which style of joints to use.

==Approved Materials==

===Plastic===
ABS (acrylonitrile butadiene styrene) — Smells really bad when cut

Acrylic (also known as Plexiglas, Lucite, PMMA)

Delrin (POM, acetal)

Kapton tape (Polyimide)

Mylar (polyester)

Nylon — melts badly

PETG (polyethylene terephthalate glycol)

Polyethylene (PE) — melts badly

Polypropylene (PP) — melts somewhat

Styrene

Two-tone acrylic — top color different than core material, usually for custom instrumentation panels, signs, and plaques.

===Foam===
Depron foam — often used for RC planes.

EPM

Foam core — foam core gets burned and eaten away compared to the top and bottom hard shell.

Styrene and other hard foams — very large kerf and taper when cut

Other:

Cloths (leather, suede, felt, hemp, cotton)

Magnetic sheets — usually poor results

Papers — all paper products

Teflon (PTFE, Polytetrafluoroethylene)

Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

Glass — can engrave glass, but not cut it.

Pancakes — requires multiple passes - does not smell delicious{{Warning|It is imperative that you do a [[chlorine test]] on unapproved materials before working on them with the laser cutter.}}

==Specs==

*80-watt DC-excited carbon dioxide laser tube
**Water-cooled, with chiller accessible from the front
*Bed size: 1200 mm × 900 mm (47.2" × 35.4")
**Front panel of machine can be removed or folded down to insert pieces longer than 3' (though this can risk dangerous laser radiation exiting the machine, so be careful)
*Controller: [https://www.ruidacontroller.com/rdc6442s/ Ruida RDC6442S] - very well supported, large community of Chinese laser / K40 / LightBurn users, ask Google and ye shall receive!
*Can cut or etch up to 1/4" (6 mm)-thick light materials such as woods and some plastics in one pass, or thicker materials in multiple passes
*Cut kerf is approximately 0.3 mm (full width); you should measure it with your material if it's important to your project

{{box.Warning|Do not cut any chlorinated synthetics (some types of plastics and rubbers)! The HCl vapors will damage the machine.}}

===Lens===
What we have been using: a coated ZnSe Meniscus Lens, 20 mm diameter, 50.8 mm focal length from II-VI Infrared 724-352-1504 via AliExpress

<nowiki>https://www.aliexpress.com/item/32928303093.html</nowiki>

<nowiki>https://www.aliexpress.com/item/32234326702.html</nowiki>

etc.

Coating CX/AR(LP) side 1, CC/AR(LP) side 2, coated @ 10.6 µm

===Mirrors===
Cloudray 20 mm diameter Si Mirror [https://www.amazon.ca/Cloudray-Material-Dia-20mm-0-79inch-0-12inch/dp/B07B91FJGS via Amazon]

==Usage Notes==

*Complete [https://my.protospace.ca/courses/247 Laser Certification] to learn how to use the laser. Training is offered about once a month.
*Perform a simple [[chlorine test]] on unapproved materials, as cutting or etching chlorinated materials damages the optics
*Consult our [[Laser Standard Operating Procedure]]

==Troubleshooting==

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please verify your training records on Spaceport and check in on the forums to update your account.

<s>======"Soft stop" when trying to test outline of job======
Check the job origin on the lasercut software. Button on the top that says “set stop position” (red square with blue arrow). Open dialog box and de-select 'Fixed Pos'. Then use cursor to select a new start position on display.

Then manually move the laser head to the approximate position of your new start position using the arrows on the machine.

======Jobs always start in the top left 0,0 of bed, instead of where the laser is======
Machine local origin is set; use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again

'''When tracking the contour (using the 'test' button) the laser pauses and restarts while moving in Y-axis direction'''

Similar to the above issue, the local original is set. Use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again. Re-test your job and it should function normally.

======Jobs appear to be positioned at absolute coordinates specified in LaserCut, instead of relative to where the laser head is======
"Immediate mode" checkbox is enabled

======Arrow keys on keypad don't move laser head======
Press the Z-axis button to exit Z-axis up/down mode and/or try mashing ESC

======Laser head only moves a little bit each time an arrow key is pressed======
Press menu, find jog set, make it 0.
======PAUSED PRESS START TO CONTINUE======
If the laser cutter keeps displaying this message when you start your job, it means the limit switch that detects if the lid is closed is not being engaged.
The lid limit switch is located rear left side of the machine. Make sure the switch is engaged and restart. Better yet, reposition the switch so it is always depressed when the lid is closed.

======DXF files are distorted when imported======
Select/highlight the entire file in Lasercut, click Ctrl-Z - what does this do?

LaserCut software assumes 1 unit of your DXF file is 1mm. Best practice is to export your drawing from CAD to DXF in millimeters. Other units (px, inches, au, etc.) are ignored. Instead of re-exporting, you can right-click on your drawing, choose "Scale" and multiply the dimensions by 25.4 to go from inches to millimeters - is this correct? Try adding a 1 inch by 1 inch square box to your CAD drawing. Once DXF is imported to LaserCut, right-click on the box's line and choose "Scale", to 25.4mm by 25.4mm.

======Rabbit hangs on Startup Screen======
If the lid is open when starting the Rabbit, it sometimes won't come out of the startup screen. Close the lid and try turning the laser off and on again. If that doesn't work, check to make sure the lid is engaging the switch when closed (the switch is in the back left side of the opening, on the body of the Rabbit).</s>

 

==Maintenance==

===Every Use===

#Check water level in chiller
#Remove offcuts and scrap from the bottom

===Monthly===

#Position gantry is in back left and bed is lowered.
#'''ENSURE POWER IS OFF BEFORE MAINTENANCE.'''
#<s>Remove bed</s>. Update: Bed has been clamped to the frame using C-clamps and a Note posted next to the laser indicating that the bed has been leveled to within 1 mm and to not disturb it.
#In all cleaning steps, do not spray any cleaners inside the laser. Spray onto cloth or paper towel outside of laser.
#Clean inner and outer surfaces of laser cutter including window.
#*Use dilute Zep Fast 505 industrial degreaser or other cleaner on hard surfaces (Zep Fast 505 typically stored on shelf beside stairs to classroom with other cleaning products.)
#*Use windex on window.
#*Gently wipe dust off the CO2 in back compartment.
#*Avoid contaminating linear rails or optics ('''Do not use Zep Fast 505 on linear rails!''')
#*Wipe linear rails clean with solvent degreaser ([https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner] - brake cleaner specifically because it is volatile and will evaporate out pretty fast, so it has 0% change of contaminating the bearings. General purpose degreasers may stick around on the railings and contaminate the bearings and compromise the lubricant) Do not move gantry or bearings onto cleaned section of rail until all solvent has evaporated to prevent contamination of bearing grease.
#*Power on or move gantry manually to front right. Repeat steps to clean surfaces and linear rails.Power off again if turned on.
#Grease three linear bearings (left Y, right Y, X) using grease located in the right side compartment storage. Remove set screw, pack in grease with syringe or finger, replace set screw, wipe off excess grease.
#*'''DO NOT USE ANY AEROSOL OR SPRAY LUBRICANT'''
#*'''Currently using Permatec Ultra Slick multipurpose synthetic grease.'''
#Remove and clean lens. Do not lose o-ring. Check direction of the lens (replace convex (Hill) side UP (away from the workpiece) and flat/concave (valley) side toward work)
##[[File:Laser-lens-alignment.png|none|thumb]] 
#Check condition of optics clean if necessary (again, ensure power is off.) '''[https://www.youtube.com/watch?v=T9p-1AZKCVg Watch this helpful video] if you have no clue how to do this'''
##Clean lens at the head of the laser tube
##Clean mirrors with q-tips and lens cleaning solution if available (use isopropyl alcohol if not)
##If cleaning the optics, '''PROCEED TO ALIGNMENT'''
#'''Before checking beam alignment, put on eye protection''' as checking beam alignment requires us to fire the laser while the lid is open.
##Placing tape or targets on each mirror, moving the mirror to nearest position of the previous mirror.
##Fire the laser at the nearest position. Move the mirror the farthest position and fire again. Compare where the burn marks are - if they are at the same spot, the mirror is aligned along the gantry. If there are two burn spots, the mirror must be aligned.
##Adjust the mirror alignment
###To adjust beam alignment, adjust the mirror orientation by turning the thumbscrews on the mounting plate. Turn only a small amount and re-fire the laser to get a sense of how sensitive the mirror adjustments are.
####[[File:Laser-mirror-alignment.webm|none|thumb]]The thumbscrews on the rabbit mirrors are in a different location than this video but the principles of alignment still apply. The thumbscrews change the yaw and pitch of the mirror. For the current mirror mounts, it is easiest to adjust the yaw (or X) position of the beam first then correct the pitch (or Y) position.
###Check the beam alignment of each mirror at the nearest and farthest extent that the gantry will allow. This will ensure the beam is aligned along the entire travel pathway of the mirror.
###To reset Z height on laser head - Move Z axis bed to top. Put down piece of paper. Adjust laser head to just touch top focus on focus gauge
#<s>Replace bed</s>. Check it is level. Adjust if necessary. See Note above. The bed cannot be removed without disturbing the leveling.
#Check tension on all belts. Adjust if necessary.
#Inspect electronic components for operation including six limit switches (±X, ±Y, ±Z axis), lights and light wiring, electronics cooling fan
#Blow out dust from chiller radiator.

Here is a picture of the Bed after a cleaning:

 
[[File:Rabbit CleanGrill.jpg|left|thumb|341x341px|Rabbit bed after a cleaning]]
 

 
<hr>
===As Required===

*Inspect Z-bed screws for smooth operation. Clean and regrease if required. Z screws must be thoroughly cleaned with solvent degreaser before re-applying clean grease.
*Replace worn or failed laser optics including mirror or lens. Check alignment after any optics replacement.
*Thoroughly clean smoke and residue off internal surfaces of laser cutter
**Use concentrated Zep Fast 505 industrial degreaser
**Avoid contaminating linear rails or optics

==To Do List==

Bed is warped. X max side of the bed projects up.

Air tube hits the X-max limit switch on right side. Adjust it so it doesn't. Better yet, tee up a replacement for this tube at the current one is crusty and still.

Refill + maintain a list of consumables for this tool:

*gloves
*syringes for greasing bearings
*multipurpose synthetic grease
*q-tips
*isoproyl alsocol
*[https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner]
*Laser cut [https://kbr-assets.s3.us-west-1.amazonaws.com/alignment-targets.zip alignment targets] out of cardstock

Size the set screws for Y and X axis bearings

Make up cleaning pack and put it in the bottom compartment of the rabbit

==Benchmarks==
The following settings should cut a 1"x1" square on 3 mm Baltic birch:

===2022-07-16===
Preclean BACK LEFT side of bed: 100% power, 18 mm/s

Preclean FRONT RIGHT side of bed: 100% power, 15 mm/s

Post clean BACK LEFT side of bed: 100% power, 40 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 30 mm/s 

===2022-05-22===
Preclean FRONT RIGHT side of bed: 100% power, 20 mm/s

Preclean BACK LEFT side of bed: 100% power, 25 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 25 mm/s

Post clean BACK LEFT side of bed: 100% power, 35 mm/s

===2022-04-10===
Post Clean FRONT RIGHT side of bed: 100% power, 35 mm/s

Post Clean BACK LEFT side of bed: 100% power, 50 mm/s

==History==

*2012-02 - On loan for 6 months (ending 2012-08) in exchange for Protospace performing repairs
**Loan has been extended
*2016-11-06: Chiller failure. Laser tube destroyed (overheated and glass cracked)
**2016-11-07: Laser tube replaced with an aging, but unused tube that was donated from a scrap laser
*2016-11-11: Chiller failure. Laser tube destroyed.
**2016-11-13: Two new laser tubes ordered from an American source.
**2016-11-24: Laser tube replaced, chiller pump is broken.
**2016-12-04: Chiller repaired. Alignment and power testing is pending.
**2016-12-18: Laser is fully operational.
*2019-08-17: Lens failure. [https://groups.google.com/forum/?hl=en#!topic/protospace-discuss/6d1VIPmlR_4]
**2019-08-17: New lens ordered.
**2019-08-21: Lens replaced, laser is working.
*2022-02-06
**Tumblers from locks removed from front panel. They can now be turned by hand, making it easier to remove and replace the front panel during cleaning and servicing.

[[Category:Showcase tools]]
[[Category:Plasticworking tools]]
[[Category:Woodworking tools]]
[[Category:Textileworking tools]]
[[Category:Computer-controlled tools]]

Laser cutter, large (Rabbit Laser RL-80-1290) ID:6

2023-07-06T17:56:51Z

Gregm: first cut at changes for Ruida controller upgrade

{{Equipment page
| toolname = Laser Cutter
| model = [http://www.rabbitlaserusa.com/laser_RL1290.html Rabbit Laser USA RL-80-1290] (where RL is the factory code, 80 is the original laser power in watts, and 1290 represents the bed size (1200 x 900 mm))
| serial = ??
| owner = Brian Queen
| loanstatus = Semi-Permanent Loan
| arrived = 2012-02
| location = Bay 108, near the door to the front rooms
| status = Working
| permission = Members & Friends Only
| certification = Must complete [[Laser Certification]]
| id = 6
| caption = The large laser cutter, with its lid open and a piece of material on the bed
}}

{{#evt:
service=youtube
|id=https://www.youtube.com/watch?v=29YLiiapFHc
|alignment=right
|dimensions=480
}}

Arguably the most popular tool at Protospace, the '''laser cutter''' uses a CO2 laser to cut and engrave a variety of non-metal materials (though some metals can be engraved).

 {{Money|Controller recently upgraded! Stay tuned for changes to this page, workflow, training materials, etc.}}

===Software===
With the recent controller upgrade, this tool now uses LightBurn V1.4.00 which can be downloaded and purchased here: https://lightburnsoftware.com/pages/trial-version-try-before-you-buy

Protospace obtained a two-seat license, which is currently installed on the Rabbit computer and the upstairs classroom computer for training/demo/design purposes.

If members wish to purchase LightBurn for their own use, as a makerspace we qualify for a '''75% off coupon''' - stay tuned for details.

While LaserCut is still present on the machine, it will not "do anything" with the laser and remains for posterity in old case settings are needed or some poor users have .FTP files to work on. More historical LaserCut information can be found in the edit history of this page.

===Resources===

The [https://drive.google.com/file/d/0B5TY9LLHsJj3R0pad1duc1JGcXM/view?usp=sharing Powerpoint presentation] that is shown as part of the laser certification process, useful as a refresher once you've completed your [[Laser_Certification|certification]].

[http://templatemaker.nl/ TemplateMaker], a very useful Online tool for generating various custom boxes and shapes that can be cut on the laser.

[http://www.wolfiesden.com/Laser/PuzzleCreator.asp Wolfie's SVG Puzzle Generator], exports a randomly generated puzzle in SVG format which can be converted to DXF and then laser cut out of something (in order to make personalized puzzles).

[http://www.makercase.com/ MakerCase], generates a proper box with the option to set the thickness of the material and pick which style of joints to use.

==Approved Materials==

===Plastic===
ABS (acrylonitrile butadiene styrene) — Smells really bad when cut

Acrylic (also known as Plexiglas, Lucite, PMMA)

Delrin (POM, acetal)

Kapton tape (Polyimide)

Mylar (polyester)

Nylon — melts badly

PETG (polyethylene terephthalate glycol)

Polyethylene (PE) — melts badly

Polypropylene (PP) — melts somewhat

Styrene

Two-tone acrylic — top color different than core material, usually for custom instrumentation panels, signs, and plaques.

===Foam===
Depron foam — often used for RC planes.

EPM

Foam core — foam core gets burned and eaten away compared to the top and bottom hard shell.

Styrene and other hard foams — very large kerf and taper when cut

Other:

Cloths (leather, suede, felt, hemp, cotton)

Magnetic sheets — usually poor results

Papers — all paper products

Teflon (PTFE, Polytetrafluoroethylene)

Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

Glass — can engrave glass, but not cut it.

Pancakes — requires multiple passes - does not smell delicious{{Warning|It is imperative that you do a [[chlorine test]] on unapproved materials before working on them with the laser cutter.}}

==Specs==

*80-watt DC-excited carbon dioxide laser tube
**Water-cooled, with chiller accessible from the front
*Bed size: 1200 mm × 900 mm (47.2" × 35.4")
**Front panel of machine can be removed or folded down to insert pieces longer than 3' (though this can risk dangerous laser radiation exiting the machine, so be careful)
*Controller: [https://www.ruidacontroller.com/rdc6442s/ Ruida RDC6442S] - very well supported, large community of Chinese laser / K40 / LightBurn users, ask Google and ye shall receive!
*Can cut or etch up to 1/4" (6 mm)-thick light materials such as woods and some plastics in one pass, or thicker materials in multiple passes
*Cut kerf is approximately 0.3 mm (full width); you should measure it with your material if it's important to your project

{{box.Warning|Do not cut any chlorinated synthetics (some types of plastics and rubbers)! The HCl vapors will damage the machine.}}

===Lens===
What we have been using: a coated ZnSe Meniscus Lens, 20 mm diameter, 50.8 mm focal length from II-VI Infrared 724-352-1504 via AliExpress

<nowiki>https://www.aliexpress.com/item/32928303093.html</nowiki>

<nowiki>https://www.aliexpress.com/item/32234326702.html</nowiki>

etc.

Coating CX/AR(LP) side 1, CC/AR(LP) side 2, coated @ 10.6 µm

===Mirrors===
Cloudray 20 mm diameter Si Mirror [https://www.amazon.ca/Cloudray-Material-Dia-20mm-0-79inch-0-12inch/dp/B07B91FJGS via Amazon]

==Usage Notes==

*Complete [https://my.protospace.ca/courses/247 Laser Certification] to learn how to use the laser. Training is offered about once a month.
*Perform a simple [[chlorine test]] on unapproved materials, as cutting or etching chlorinated materials damages the optics
*Consult our [[Laser Standard Operating Procedure]]

==Troubleshooting==

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please verify your training records on Spaceport and check in on the forums to update your account.

======"Soft stop" when trying to test outline of job======
Check the job origin on the lasercut software. Button on the top that says “set stop position” (red square with blue arrow). Open dialog box and de-select 'Fixed Pos'. Then use cursor to select a new start position on display.

Then manually move the laser head to the approximate position of your new start position using the arrows on the machine.

======Jobs always start in the top left 0,0 of bed, instead of where the laser is======
Machine local origin is set; use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again

'''When tracking the contour (using the 'test' button) the laser pauses and restarts while moving in Y-axis direction'''

Similar to the above issue, the local original is set. Use the arrow keys until the job name is highlighted and press enter, press the right arrow key to select "Clear logical origin" and press enter again. Re-test your job and it should function normally.

======Jobs appear to be positioned at absolute coordinates specified in LaserCut, instead of relative to where the laser head is======
"Immediate mode" checkbox is enabled

======Arrow keys on keypad don't move laser head======
Press the Z-axis button to exit Z-axis up/down mode and/or try mashing ESC

======Laser head only moves a little bit each time an arrow key is pressed======
Press menu, find jog set, make it 0.
======PAUSED PRESS START TO CONTINUE======
If the laser cutter keeps displaying this message when you start your job, it means the limit switch that detects if the lid is closed is not being engaged.
The lid limit switch is located rear left side of the machine. Make sure the switch is engaged and restart. Better yet, reposition the switch so it is always depressed when the lid is closed.

======DXF files are distorted when imported======
Select/highlight the entire file in Lasercut, click Ctrl-Z - what does this do?

LaserCut software assumes 1 unit of your DXF file is 1mm. Best practice is to export your drawing from CAD to DXF in millimeters. Other units (px, inches, au, etc.) are ignored. Instead of re-exporting, you can right-click on your drawing, choose "Scale" and multiply the dimensions by 25.4 to go from inches to millimeters - is this correct? Try adding a 1 inch by 1 inch square box to your CAD drawing. Once DXF is imported to LaserCut, right-click on the box's line and choose "Scale", to 25.4mm by 25.4mm.

======Rabbit hangs on Startup Screen======
If the lid is open when starting the Rabbit, it sometimes won't come out of the startup screen. Close the lid and try turning the laser off and on again. If that doesn't work, check to make sure the lid is engaging the switch when closed (the switch is in the back left side of the opening, on the body of the Rabbit).

 
==Maintenance==

===Every Use===

#Check water level in chiller
#Remove offcuts and scrap from the bottom

===Monthly===

#Position gantry is in back left and bed is lowered.
#'''ENSURE POWER IS OFF BEFORE MAINTENANCE.'''
#<s>Remove bed</s>. Update: Bed has been clamped to the frame using C-clamps and a Note posted next to the laser indicating that the bed has been leveled to within 1 mm and to not disturb it.
#In all cleaning steps, do not spray any cleaners inside the laser. Spray onto cloth or paper towel outside of laser.
#Clean inner and outer surfaces of laser cutter including window.
#*Use dilute Zep Fast 505 industrial degreaser or other cleaner on hard surfaces (Zep Fast 505 typically stored on shelf beside stairs to classroom with other cleaning products.)
#*Use windex on window.
#*Gently wipe dust off the CO2 in back compartment.
#*Avoid contaminating linear rails or optics ('''Do not use Zep Fast 505 on linear rails!''')
#*Wipe linear rails clean with solvent degreaser ([https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner] - brake cleaner specifically because it is volatile and will evaporate out pretty fast, so it has 0% change of contaminating the bearings. General purpose degreasers may stick around on the railings and contaminate the bearings and compromise the lubricant) Do not move gantry or bearings onto cleaned section of rail until all solvent has evaporated to prevent contamination of bearing grease.
#*Power on or move gantry manually to front right. Repeat steps to clean surfaces and linear rails.Power off again if turned on.
#Grease three linear bearings (left Y, right Y, X) using grease located in the right side compartment storage. Remove set screw, pack in grease with syringe or finger, replace set screw, wipe off excess grease.
#*'''DO NOT USE ANY AEROSOL OR SPRAY LUBRICANT'''
#*'''Currently using Permatec Ultra Slick multipurpose synthetic grease.'''
#Remove and clean lens. Do not lose o-ring. Check direction of the lens (replace convex (Hill) side UP (away from the workpiece) and flat/concave (valley) side toward work)
##[[File:Laser-lens-alignment.png|none|thumb]] 
#Check condition of optics clean if necessary (again, ensure power is off.) '''[https://www.youtube.com/watch?v=T9p-1AZKCVg Watch this helpful video] if you have no clue how to do this'''
##Clean lens at the head of the laser tube
##Clean mirrors with q-tips and lens cleaning solution if available (use isopropyl alcohol if not)
##If cleaning the optics, '''PROCEED TO ALIGNMENT'''
#'''Before checking beam alignment, put on eye protection''' as checking beam alignment requires us to fire the laser while the lid is open.
##Placing tape or targets on each mirror, moving the mirror to nearest position of the previous mirror.
##Fire the laser at the nearest position. Move the mirror the farthest position and fire again. Compare where the burn marks are - if they are at the same spot, the mirror is aligned along the gantry. If there are two burn spots, the mirror must be aligned.
##Adjust the mirror alignment
###To adjust beam alignment, adjust the mirror orientation by turning the thumbscrews on the mounting plate. Turn only a small amount and re-fire the laser to get a sense of how sensitive the mirror adjustments are.
####[[File:Laser-mirror-alignment.webm|none|thumb]]The thumbscrews on the rabbit mirrors are in a different location than this video but the principles of alignment still apply. The thumbscrews change the yaw and pitch of the mirror. For the current mirror mounts, it is easiest to adjust the yaw (or X) position of the beam first then correct the pitch (or Y) position.
###Check the beam alignment of each mirror at the nearest and farthest extent that the gantry will allow. This will ensure the beam is aligned along the entire travel pathway of the mirror.
###To reset Z height on laser head - Move Z axis bed to top. Put down piece of paper. Adjust laser head to just touch top focus on focus gauge
#<s>Replace bed</s>. Check it is level. Adjust if necessary. See Note above. The bed cannot be removed without disturbing the leveling.
#Check tension on all belts. Adjust if necessary.
#Inspect electronic components for operation including six limit switches (±X, ±Y, ±Z axis), lights and light wiring, electronics cooling fan
#Blow out dust from chiller radiator.

Here is a picture of the Bed after a cleaning:

 
[[File:Rabbit CleanGrill.jpg|left|thumb|341x341px|Rabbit bed after a cleaning]]
 

 
<hr>
===As Required===

*Inspect Z-bed screws for smooth operation. Clean and regrease if required. Z screws must be thoroughly cleaned with solvent degreaser before re-applying clean grease.
*Replace worn or failed laser optics including mirror or lens. Check alignment after any optics replacement.
*Thoroughly clean smoke and residue off internal surfaces of laser cutter
**Use concentrated Zep Fast 505 industrial degreaser
**Avoid contaminating linear rails or optics

==To Do List==

Bed is warped. X max side of the bed projects up.

Air tube hits the X-max limit switch on right side. Adjust it so it doesn't. Better yet, tee up a replacement for this tube at the current one is crusty and still.

Refill + maintain a list of consumables for this tool:

*gloves
*syringes for greasing bearings
*multipurpose synthetic grease
*q-tips
*isoproyl alsocol
*[https://www.canadiantire.ca/en/pdp/certified-chlorinated-brake-cleaner-525-g-0381421p.html brake cleaner]
*Laser cut [https://kbr-assets.s3.us-west-1.amazonaws.com/alignment-targets.zip alignment targets] out of cardstock

Size the set screws for Y and X axis bearings

Make up cleaning pack and put it in the bottom compartment of the rabbit

==Benchmarks==
The following settings should cut a 1"x1" square on 3 mm Baltic birch:

===2022-07-16===
Preclean BACK LEFT side of bed: 100% power, 18 mm/s

Preclean FRONT RIGHT side of bed: 100% power, 15 mm/s

Post clean BACK LEFT side of bed: 100% power, 40 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 30 mm/s 

===2022-05-22===
Preclean FRONT RIGHT side of bed: 100% power, 20 mm/s

Preclean BACK LEFT side of bed: 100% power, 25 mm/s

Post clean FRONT RIGHT side of bed: 100% power, 25 mm/s

Post clean BACK LEFT side of bed: 100% power, 35 mm/s

===2022-04-10===
Post Clean FRONT RIGHT side of bed: 100% power, 35 mm/s

Post Clean BACK LEFT side of bed: 100% power, 50 mm/s

==History==

*2012-02 - On loan for 6 months (ending 2012-08) in exchange for Protospace performing repairs
**Loan has been extended
*2016-11-06: Chiller failure. Laser tube destroyed (overheated and glass cracked)
**2016-11-07: Laser tube replaced with an aging, but unused tube that was donated from a scrap laser
*2016-11-11: Chiller failure. Laser tube destroyed.
**2016-11-13: Two new laser tubes ordered from an American source.
**2016-11-24: Laser tube replaced, chiller pump is broken.
**2016-12-04: Chiller repaired. Alignment and power testing is pending.
**2016-12-18: Laser is fully operational.
*2019-08-17: Lens failure. [https://groups.google.com/forum/?hl=en#!topic/protospace-discuss/6d1VIPmlR_4]
**2019-08-17: New lens ordered.
**2019-08-21: Lens replaced, laser is working.
*2022-02-06
**Tumblers from locks removed from front panel. They can now be turned by hand, making it easier to remove and replace the front panel during cleaning and servicing.

[[Category:Showcase tools]]
[[Category:Plasticworking tools]]
[[Category:Woodworking tools]]
[[Category:Textileworking tools]]
[[Category:Computer-controlled tools]]

Milling machine (ACRA AM4V) ID:48

2023-05-13T17:52:18Z

Gregm:

{{Equipment page
| toolname = Milling machine
| model = ACRA AM4V
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Running
| permission = Open to full members
| certification = Certification Required: lathe and mill training
| id = 48
| itemphoto = [[File:48.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==

;Table/Travel
:Table Size: 10" x 54"
:Longitudinal Travel (X axis): 39 1/2" (power feed available)
:Cross Travel (Y axis): 16"
:Vertical Knee Travel (Z axis): 16"
:Over Ram Travel: 18"
:T-Slot Size: 3, 5/8"
:Quill Travel: 5" (power feed available)
;Spindle
:NMTB40
;DRO

*2-Axis DRO (Anilam Wizard 450) on X and Y
*Separate DRO for Z-quill (not knee)

==Accessories==

;Tool Holders

#ER40 collet tool holder
#:Collets available: 1/8" to 1" collets available (1/16" increments??)
#:Typically ER40 collets can collapse to hold less than or equal to 1mm (0.026")smaller than stated size [should be confirmed]
#Jacobs style drill chuck

;Work Holding

#Kurt Milling Vice (D688? has the same jaw face)
#Gizzly dividing head (size BS-0) [https://cdn0.grizzly.com/manuals/g1053_m.pdf here is a PDF] also has a 3 jaw chuck.
#Rotary Table

;Milling Cutters

*Various available, however whenever possible user should bring their own

<youtube>xrGTV9MnuyA</youtube>

==Documents==

;Acra Mill Info
:Features: http://www.acramachinery.com/Manual_Machines/AM4.htm
:Specs: http://www.acramachinery.com/Manual_Machines/AM4specs.htm
;DRO (Digital Read Out) - ANILAM Wizard 450
:This tool has a Digital Readout. See the user manual for detailed instructions on how to use the advanced features.
:Link to DRO User Manual: http://www.acu-rite.com/pdf/anilam/ANILAM_Wizard_DRO_Support/Wiz450DRO_4.pdf

==History==
This mill was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[lathe, metal (Challenger 1660G)|the Challenger lathe]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]].

Milling machine (ACRA AM4V) ID:48

2023-05-13T17:51:54Z

Gregm: add youtube video

{{Equipment page
| toolname = Milling machine
| model = ACRA AM4V
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Running
| permission = Open to full members
| certification = Certification Required: lathe and mill training
| id = 48
| itemphoto = [[File:48.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==

;Table/Travel
:Table Size: 10" x 54"
:Longitudinal Travel (X axis): 39 1/2" (power feed available)
:Cross Travel (Y axis): 16"
:Vertical Knee Travel (Z axis): 16"
:Over Ram Travel: 18"
:T-Slot Size: 3, 5/8"
:Quill Travel: 5" (power feed available)
;Spindle
:NMTB40
;DRO

*2-Axis DRO (Anilam Wizard 450) on X and Y
*Separate DRO for Z-quill (not knee)

==Accessories==

;Tool Holders

#ER40 collet tool holder
#:Collets available: 1/8" to 1" collets available (1/16" increments??)
#:Typically ER40 collets can collapse to hold less than or equal to 1mm (0.026")smaller than stated size [should be confirmed]
#Jacobs style drill chuck

;Work Holding

#Kurt Milling Vice (D688? has the same jaw face)
#Gizzly dividing head (size BS-0) [https://cdn0.grizzly.com/manuals/g1053_m.pdf here is a PDF] also has a 3 jaw chuck.
#Rotary Table

;Milling Cutters

*Various available, however whenever possible user should bring their own

<nowiki><youtube>xrGTV9MnuyA</youtube></nowiki>

==Documents==

;Acra Mill Info
:Features: http://www.acramachinery.com/Manual_Machines/AM4.htm
:Specs: http://www.acramachinery.com/Manual_Machines/AM4specs.htm
;DRO (Digital Read Out) - ANILAM Wizard 450
:This tool has a Digital Readout. See the user manual for detailed instructions on how to use the advanced features.
:Link to DRO User Manual: http://www.acu-rite.com/pdf/anilam/ANILAM_Wizard_DRO_Support/Wiz450DRO_4.pdf

==History==
This mill was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[lathe, metal (Challenger 1660G)|the Challenger lathe]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]].

Laser cutter (Trotec Speedy 300) ID:107

2023-04-10T02:11:46Z

Gregm: /* Lines are not picked up by JobControl */

{{Equipment page
| toolname = Trotec
| model = [https://www.troteclaser.com/en-ca/laser-machines/laser-engravers-speedy-series/ Speedy 300]
| serial = S3-4699
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = December 2016
| location = Bay 108, near the door to the front rooms
| status = Working
| permission = Members & Friends Only
| certification = Must complete [[Laser Certification]] and [[Trotec Certification]]
| id = 107
}}

==Quick Specs==

*'''Working bed size:''' 730mm x 430mm (28 3/4" x 17" ish)
*'''Engraving resolution:''' 1000DPI
*'''Kerf:''' 0.1mm
*'''Supported file formats:''' Anything that can be "printed" to [https://www.troteclaser.com/en-ca/laser-machines/jobcontrol JobControl] with the appropriate vectors, fills and line formatting. Trotec's [https://www.youtube.com/c/TrotecLaserCanada/videos excellent tutorials] and our [https://docs.google.com/presentation/d/1_RdW1xh5ltwHSCs7e7BQaaY60jo0sO8frpAQ2GgcG5w/edit?usp=sharing training courses] are done in [https://www.coreldraw.com/en/ CorelDRAW], so the computer attached to our laser provides a licensed copy. Other popular software includes [https://inkscape.org/ Inkscape], [https://www.autodesk.ca/en/products/autocad/overview Autodesk AutoCAD] and [https://www.adobe.com/ca/products/illustrator.html Adobe Illustrator], generating files such as DXF, CDR, SVG, AI, PDF, etc.
*'''Maximum material thickness:''' generally 1/2", with thicker materials possible using multiple passes, resulting in poor edge finish due to kerf.

 
==Usage and Billing Policies==
{{Money|This tool is not free.}}
All members [https://my.protospace.ca/courses/321 certified] on the Trotec receive six hours per month of free laser use. Additional time is billed at $0.50 per minute. This is "laser on" or tube time, as tracked by the tablet mounted on the wall above the Trotec. Users are responsible for monitoring their own usage and making payment accordingly.

This section is under development. If you have concerns regarding commercial or "excessive" use, reach out to laser trainers, forums, directors, etc.

Agreement is under review but included for reference.

*[https://drive.google.com/file/d/0By-vvp6fxFekUF9WZG9jaFdwMHc/view?resourcekey=0-GxIydSgSjerHfn-1onI0gw Trotec Laser Account Agreement]

Additionally, users must perform the necessary maintenance, including inspecting the lens and mirror, and cleaning if necessary 
==Documentation==

{{Warning|It is imperative to complete a [[chlorine test]] on materials before working with them in any laser cutter.}}
{{Warning|Per training and usage agreement, the lens and mirror must be checked and cleaned:
* before use
* hourly during continuous use
* when used with unfamiliar material
* after use.}}
[[File:Power Control through Color Selection Table.png|thumb|Power Control through Color Selection Table from the JobControl 11.2 Manual]]

======References======
[https://docs.google.com/presentation/d/1_RdW1xh5ltwHSCs7e7BQaaY60jo0sO8frpAQ2GgcG5w/edit?usp=sharing Trotec Training]

[https://drive.google.com/drive/folders/0B4igHgxabriCeGI1OWlTOV90dWs?resourcekey=0-BmjyVLbDcki46YPtgD4tFw&usp=sharing Google Drive: Trotec documentation resources]

[https://www.youtube.com/c/TrotecLaserCanada/videos YouTube: Trotec Laser Canada]

[https://wiki.protospace.ca/images/e/ef/Speedy-300-Manual-EN.pdf Speedy 300 Product Manual]

[https://wiki.protospace.ca/images/a/a4/JobControl-11-2-operation-manual-EN.pdf JobControl 11.2 Operation Manual]

======Tips and tricks======
Engraving can be done with image files (PNG et al) including photo engraves, or with vector fills, including masking with white.

Please try any new, strange, or unknown materials in the Rabbit first, and closely watch them for flame or dense black smoke.
The lens is very exposed on the Trotec and thick smokey materials, like woods full of resin or glue, rubber, or some plastics, can very quickly damage the machine and potentially the lungs of everyone in the space.
Start with low power tests and work your way up.

 

======Power and speed settings======
This section to be filled, or removed. Refer to materials database.
 

======Permissions on TROTEC PC to install software/fonts======
Occasionally we get requests from a member who wants to do something on the Trotec PC which requires elevated privileges. 
The normal permissions are that users do not have Local Admin rights so that we can limit the rogue changes to the system. We HAVE put in place a procedure that someone can request to be elevated temporarily so that a knowledgable user can perform installs etc. 
The procedure is to contact one of the Network/System Administrators and request that you be added to the "Laser-Trotec-Admins" group. 
Until we come up with an improved the procedure, please send a message to @pat.spencr on SpacePort, or email me directly @protospace.ca

==Troubleshooting==

====== Laser won't move side to side or up and down ======
Lid must be closed on startup to allow the platform to home to the base.

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please verify your training records on Spaceport and check in on the forums to update your account.

======CorelDRAW won't launch (shows logo and immediately quits, doesn't get to login screen)======
In Windows, navigate to C:\Users\Your.Username\AppData\Roaming\ (replace "Your.Username" with the name used to logon to the machine; note that the "AppData" folder is hidden, and will need to be manually typed into the address bar). Rename the "Corel" folder to "Corel.bak" and attempt to launch CorelDRAW. This process will displace your tool presets, window positions, recent files list, palettes, etc.

======CorelDRAW login shows "Error: Unknown Error", or is otherwise corrupt or drawn weird======
The profile reset process above for "CorelDRAW won't launch" seemed to fix the error. If the login window isn't rendering properly, the Tab key on the keyboard can be used to navigate between fields and off-screen buttons...

======Lines are not picked up by JobControl======
See color chart on this page, verify your palette. Check line thickness, it should be "hairline" or very small, 0.2px seemed to work in Inkscape.

Ensure alpha/transparency is set to full opaqueness, be that 0% or 100% in the software of your choosing - especially Inkscape.

In your material settings, is the chosen color assigned to a function such as cut, engrave, position, etc??

======JobControl shows a 0:00 estimate, even with valid lines/colors======
With short cuts (<15sec?), sometimes the estimated time shown will be 0:00 after updating job time. If the color is being picked up by JobControl and the lines appear correct in preview, just try it - scrap material is helpful here.

======Printing to JobControl shows a blank job======
Fix page size in editor's Page Setup and/or Trotec Engraver printer preferences Job Size. Try moving work to another part of the page; check Print Preview and CorelDRAW's Preflight tab.

======Error "No jobs for transmission found"======
Right click the job and press reset.

======JobControl says that "job will not fit on plate"======
When printing, venture into the Trotec Engraver printer settings and ensure that both "Take from application" and "Minimize to jobsize" are enabled. Then, ensure that your job actually fits onto a page that'll fit on the Trotec bed. Watch for stragglers, points of vectors, errant pastes or lines. Check the Print Preview and CorelDRAW's Preflight tab. Move your work to another part of the page. If all else fails, return to the Trotec Engraver printer settings and manually set the jobsize to equal the Trotec bed size.

======Job appears to print successfully, but doesn't show in JobControl's queue======

*Disable DPI filter below list
*Open the [https://www.techsupportall.com/solved-how-to-clean-printer-spool-queue-clean-print-spool-fixit/ Windows printer queue], right click on each job and Cancel - [https://forum.protospace.ca/t/trotec-cant-talk-to-computer/3205/28?u=gregm Trotec "printer" permissions have been updated] and this should now work for all users

======"No response from engraver" or other COM port issue======
Someone may have left themselves logged in, try restarting the machine to release the port.

======Trotec Rotary Not Working / Connection======
The fix was replacing a fuse in the fuse box, but the cause of the blown fuse is less obvious

The molex connector wasn’t connected properly on the rotary’s end. One of the pins was wedged up toward the top. I think the fuse blew when I tried to use it. I had to tweeze the connector back to proper shape.

Extra replacement fuses are in the drawer, but it’s going good now.

This is as good a place as any to say be VERY careful when plugging in the molex connector, the machine has to be '''''off''''' and if it fights you at all it is in the wrong way. Inspect the cable and see which side the little clippy thing has broken off, and line it up to the little clippy thing on the port.

Also, when carrying the rotary out of the classroom (carpet) be sure you are only touching the metal parts, not the inexplicably-exposed pcb at the bottom, as ESD is common for that reason per the technician.

======Unable to add a new materials group======
Scroll all the way to bottom and right-click the whitespace below Zac's name. Then select "Create group".

======Anything else======
https://forum.protospace.ca/c/areas/laser-beams/13

[mailto:REMOVE_laser_FURSPAM@protospace.ca Email contact instructions]

[[File:320px-HelloIT.jpg|alt=]]

 

==Maintenance==
Major problems are best reported by [mailto:REMOVE_laser_FURSPAM@protospace.ca Email contact instructions] and left to TroCare warranty by local technician, but preventative maintenance is our responsibility, per tech:

As needed: Clean lens and first mirror. Inspect both after every hour of laser-on time, and clean any visible residue

Monthly: Clean linear rails for x and y axis, using 3M silicone lubricant and a clean cotton rag or soft paper towel. Move the carriage gently by hand to clean underneath it.

==History==
Feb 2023 - [[Trotec-PC-Disk-Upgrade|Trotec PC Disk Drive upgrade]]. The Trotec PC started exhibiting OS Stability issues, primarily the Print Spooler crashing. The disk was nearly full.

Sept 2022 - [https://forum.protospace.ca/t/trotec-problems/2051 second replacement and repair of Y motor] by Trotec technician, [https://forum.protospace.ca/t/late-entry-motion-trotec-repair-budget/2402 purchase of TroCare warranty]

Aug/Sept 2020 - [https://groups.google.com/u/2/g/protospace-administration/c/hnP4H-rPB2Y/m/Lk8UM0QUAgAJ replacement and repair of Y motor]

June 30th 2019 - [https://groups.google.com/u/2/g/protospace-discuss/c/BKWTS6N_0a0/m/mjBBmakQAwAJ first aftermarket replacement lens installed]

June 12th 2019 - [https://groups.google.com/u/2/g/protospace-discuss/c/aHkjj7tKWTw/m/FstksObLAQAJ eggcrate DIY worktable installed]

December 2016 - purchased, new

 
[[Category:Showcase tools]]
[[Category:Plasticworking tools]]
[[Category:Woodworking tools]]
[[Category:Textileworking tools]]
[[Category:Computer-controlled tools]]

Laser cutter (Trotec Speedy 300) ID:107

2023-04-10T02:10:34Z

Gregm: /* Lines are not picked up by JobControl */

{{Equipment page
| toolname = Trotec
| model = [https://www.troteclaser.com/en-ca/laser-machines/laser-engravers-speedy-series/ Speedy 300]
| serial = S3-4699
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = December 2016
| location = Bay 108, near the door to the front rooms
| status = Working
| permission = Members & Friends Only
| certification = Must complete [[Laser Certification]] and [[Trotec Certification]]
| id = 107
}}

==Quick Specs==

*'''Working bed size:''' 730mm x 430mm (28 3/4" x 17" ish)
*'''Engraving resolution:''' 1000DPI
*'''Kerf:''' 0.1mm
*'''Supported file formats:''' Anything that can be "printed" to [https://www.troteclaser.com/en-ca/laser-machines/jobcontrol JobControl] with the appropriate vectors, fills and line formatting. Trotec's [https://www.youtube.com/c/TrotecLaserCanada/videos excellent tutorials] and our [https://docs.google.com/presentation/d/1_RdW1xh5ltwHSCs7e7BQaaY60jo0sO8frpAQ2GgcG5w/edit?usp=sharing training courses] are done in [https://www.coreldraw.com/en/ CorelDRAW], so the computer attached to our laser provides a licensed copy. Other popular software includes [https://inkscape.org/ Inkscape], [https://www.autodesk.ca/en/products/autocad/overview Autodesk AutoCAD] and [https://www.adobe.com/ca/products/illustrator.html Adobe Illustrator], generating files such as DXF, CDR, SVG, AI, PDF, etc.
*'''Maximum material thickness:''' generally 1/2", with thicker materials possible using multiple passes, resulting in poor edge finish due to kerf.

 
==Usage and Billing Policies==
{{Money|This tool is not free.}}
All members [https://my.protospace.ca/courses/321 certified] on the Trotec receive six hours per month of free laser use. Additional time is billed at $0.50 per minute. This is "laser on" or tube time, as tracked by the tablet mounted on the wall above the Trotec. Users are responsible for monitoring their own usage and making payment accordingly.

This section is under development. If you have concerns regarding commercial or "excessive" use, reach out to laser trainers, forums, directors, etc.

Agreement is under review but included for reference.

*[https://drive.google.com/file/d/0By-vvp6fxFekUF9WZG9jaFdwMHc/view?resourcekey=0-GxIydSgSjerHfn-1onI0gw Trotec Laser Account Agreement]

Additionally, users must perform the necessary maintenance, including inspecting the lens and mirror, and cleaning if necessary 
==Documentation==

{{Warning|It is imperative to complete a [[chlorine test]] on materials before working with them in any laser cutter.}}
{{Warning|Per training and usage agreement, the lens and mirror must be checked and cleaned:
* before use
* hourly during continuous use
* when used with unfamiliar material
* after use.}}
[[File:Power Control through Color Selection Table.png|thumb|Power Control through Color Selection Table from the JobControl 11.2 Manual]]

======References======
[https://docs.google.com/presentation/d/1_RdW1xh5ltwHSCs7e7BQaaY60jo0sO8frpAQ2GgcG5w/edit?usp=sharing Trotec Training]

[https://drive.google.com/drive/folders/0B4igHgxabriCeGI1OWlTOV90dWs?resourcekey=0-BmjyVLbDcki46YPtgD4tFw&usp=sharing Google Drive: Trotec documentation resources]

[https://www.youtube.com/c/TrotecLaserCanada/videos YouTube: Trotec Laser Canada]

[https://wiki.protospace.ca/images/e/ef/Speedy-300-Manual-EN.pdf Speedy 300 Product Manual]

[https://wiki.protospace.ca/images/a/a4/JobControl-11-2-operation-manual-EN.pdf JobControl 11.2 Operation Manual]

======Tips and tricks======
Engraving can be done with image files (PNG et al) including photo engraves, or with vector fills, including masking with white.

Please try any new, strange, or unknown materials in the Rabbit first, and closely watch them for flame or dense black smoke.
The lens is very exposed on the Trotec and thick smokey materials, like woods full of resin or glue, rubber, or some plastics, can very quickly damage the machine and potentially the lungs of everyone in the space.
Start with low power tests and work your way up.

 

======Power and speed settings======
This section to be filled, or removed. Refer to materials database.
 

======Permissions on TROTEC PC to install software/fonts======
Occasionally we get requests from a member who wants to do something on the Trotec PC which requires elevated privileges. 
The normal permissions are that users do not have Local Admin rights so that we can limit the rogue changes to the system. We HAVE put in place a procedure that someone can request to be elevated temporarily so that a knowledgable user can perform installs etc. 
The procedure is to contact one of the Network/System Administrators and request that you be added to the "Laser-Trotec-Admins" group. 
Until we come up with an improved the procedure, please send a message to @pat.spencr on SpacePort, or email me directly @protospace.ca

==Troubleshooting==

====== Laser won't move side to side or up and down ======
Lid must be closed on startup to allow the platform to home to the base.

======"Logon method is not allowed on this computer" when trying to sign in to the computer with your Protospace username and password======
Your account is not authorized/enabled to use this machine, have you taken the training? Did you pay for, attend on time and pass/participate in the training? Were you vetted at the time that you took your training? Did the instructor mark you as Attended? Please verify your training records on Spaceport and check in on the forums to update your account.

======CorelDRAW won't launch (shows logo and immediately quits, doesn't get to login screen)======
In Windows, navigate to C:\Users\Your.Username\AppData\Roaming\ (replace "Your.Username" with the name used to logon to the machine; note that the "AppData" folder is hidden, and will need to be manually typed into the address bar). Rename the "Corel" folder to "Corel.bak" and attempt to launch CorelDRAW. This process will displace your tool presets, window positions, recent files list, palettes, etc.

======CorelDRAW login shows "Error: Unknown Error", or is otherwise corrupt or drawn weird======
The profile reset process above for "CorelDRAW won't launch" seemed to fix the error. If the login window isn't rendering properly, the Tab key on the keyboard can be used to navigate between fields and off-screen buttons...

======Lines are not picked up by JobControl======
See color chart on this page, verify your palette. Check line thickness, it should be "hairline" or very small, 0.2px seemed to work in Inkscape.

Ensure alpha/transparency is set to full opaqueness, be that 0% or 100% in the software of your choosing - especially Inkscape.

======JobControl shows a 0:00 estimate, even with valid lines/colors======
With short cuts (<15sec?), sometimes the estimated time shown will be 0:00 after updating job time. If the color is being picked up by JobControl and the lines appear correct in preview, just try it - scrap material is helpful here.

======Printing to JobControl shows a blank job======
Fix page size in editor's Page Setup and/or Trotec Engraver printer preferences Job Size. Try moving work to another part of the page; check Print Preview and CorelDRAW's Preflight tab.

======Error "No jobs for transmission found"======
Right click the job and press reset.

======JobControl says that "job will not fit on plate"======
When printing, venture into the Trotec Engraver printer settings and ensure that both "Take from application" and "Minimize to jobsize" are enabled. Then, ensure that your job actually fits onto a page that'll fit on the Trotec bed. Watch for stragglers, points of vectors, errant pastes or lines. Check the Print Preview and CorelDRAW's Preflight tab. Move your work to another part of the page. If all else fails, return to the Trotec Engraver printer settings and manually set the jobsize to equal the Trotec bed size.

======Job appears to print successfully, but doesn't show in JobControl's queue======

*Disable DPI filter below list
*Open the [https://www.techsupportall.com/solved-how-to-clean-printer-spool-queue-clean-print-spool-fixit/ Windows printer queue], right click on each job and Cancel - [https://forum.protospace.ca/t/trotec-cant-talk-to-computer/3205/28?u=gregm Trotec "printer" permissions have been updated] and this should now work for all users

======"No response from engraver" or other COM port issue======
Someone may have left themselves logged in, try restarting the machine to release the port.

======Trotec Rotary Not Working / Connection======
The fix was replacing a fuse in the fuse box, but the cause of the blown fuse is less obvious

The molex connector wasn’t connected properly on the rotary’s end. One of the pins was wedged up toward the top. I think the fuse blew when I tried to use it. I had to tweeze the connector back to proper shape.

Extra replacement fuses are in the drawer, but it’s going good now.

This is as good a place as any to say be VERY careful when plugging in the molex connector, the machine has to be '''''off''''' and if it fights you at all it is in the wrong way. Inspect the cable and see which side the little clippy thing has broken off, and line it up to the little clippy thing on the port.

Also, when carrying the rotary out of the classroom (carpet) be sure you are only touching the metal parts, not the inexplicably-exposed pcb at the bottom, as ESD is common for that reason per the technician.

======Unable to add a new materials group======
Scroll all the way to bottom and right-click the whitespace below Zac's name. Then select "Create group".

======Anything else======
https://forum.protospace.ca/c/areas/laser-beams/13

[mailto:REMOVE_laser_FURSPAM@protospace.ca Email contact instructions]

[[File:320px-HelloIT.jpg|alt=]]

 

==Maintenance==
Major problems are best reported by [mailto:REMOVE_laser_FURSPAM@protospace.ca Email contact instructions] and left to TroCare warranty by local technician, but preventative maintenance is our responsibility, per tech:

As needed: Clean lens and first mirror. Inspect both after every hour of laser-on time, and clean any visible residue

Monthly: Clean linear rails for x and y axis, using 3M silicone lubricant and a clean cotton rag or soft paper towel. Move the carriage gently by hand to clean underneath it.

==History==
Feb 2023 - [[Trotec-PC-Disk-Upgrade|Trotec PC Disk Drive upgrade]]. The Trotec PC started exhibiting OS Stability issues, primarily the Print Spooler crashing. The disk was nearly full.

Sept 2022 - [https://forum.protospace.ca/t/trotec-problems/2051 second replacement and repair of Y motor] by Trotec technician, [https://forum.protospace.ca/t/late-entry-motion-trotec-repair-budget/2402 purchase of TroCare warranty]

Aug/Sept 2020 - [https://groups.google.com/u/2/g/protospace-administration/c/hnP4H-rPB2Y/m/Lk8UM0QUAgAJ replacement and repair of Y motor]

June 30th 2019 - [https://groups.google.com/u/2/g/protospace-discuss/c/BKWTS6N_0a0/m/mjBBmakQAwAJ first aftermarket replacement lens installed]

June 12th 2019 - [https://groups.google.com/u/2/g/protospace-discuss/c/aHkjj7tKWTw/m/FstksObLAQAJ eggcrate DIY worktable installed]

December 2016 - purchased, new

 
[[Category:Showcase tools]]
[[Category:Plasticworking tools]]
[[Category:Woodworking tools]]
[[Category:Textileworking tools]]
[[Category:Computer-controlled tools]]

Bandsaw, metal, horizontal (Westward UE-712) ID:165

2023-03-25T22:41:57Z

Gregm:

{{Equipment page
| toolname = Westward UE-712 Horizontal-Vertical Band Saw
| model = Westward UE-712
| serial = ??
| owner = Protospace
| loanstatus = None
| arrived = 2022-10-22
| location = Between metal bay and welding area
| status = Functional
| permission = ??
| certification = ??
| photo =165.jpg
| caption =
| id = 165
}} {{Money|Do not expect to find a functional blade in this tool, they don't last more than a couple weeks due to abuse.

Supply your own sharps; purchasing details are below.}}

==Specifications==

*'''Blade size: 3/4" x 0.032" x 93" - available at Princess Auto (best value?), Busy Bee and KMS.'''
*Blade speeds: 86/132/178/260 FPM
*Cutting capacity 7" x 12" (depends on shape and miter angle, see manual for details or try)
*Horsepower: 3/4HP (560W)

===Manual===
[https://wiki.protospace.ca/images/2/25/54377.pdf Manual] (different model but same saw, goes by a few names/brands: JET, Acra, etc.)

==Features==
Built-in coolant system

Automatic shut-off

==Operation==
If you're ever doing/getting a demo of this tool, fill in this section on how it works!

(pages 17/18 of the manual effectively cover this)

How to:

*not hurt your self/arms/eyes...
*not killing sawblades
*set up and hold material
*adjusting cutting pressure
*using coolant effectively
*setting up for vertical operation
*cleaning and maintenance

==Maintenance==
====Oil Change====
Drain and refill gear box oil after first 90 days of operation. Thereafter, change every six months. Use 90W oil.
{| class="wikitable"
|+Oil Change
!Date
!Completed By
|-
|
|
|-
|
|
|-
|
|
|}

====Coolant Check====
Check coolant every 3 months, <<need more info on what to do if coolant level is low ex. what type of coolant it takes>>
{| class="wikitable"
|+Coolant
!Date
!Action Taken
!Completed By
|-
|
|
|
|-
|
|
|
|-
|
|
|
|}

==Log==
Oct 22nd 2022 - installed

Bandsaw, metal, horizontal (Westward UE-712) ID:165

2023-03-25T22:32:13Z

Gregm: BYOB details

{{Equipment page
| toolname = Westward UE-712 Horizontal-Vertical Band Saw
| model = Westward UE-712
| serial = ??
| owner = Protospace
| loanstatus = None
| arrived = 2022-10-22
| location = Between metal bay and welding area
| status = Functional
| permission = ??
| certification = ??
| photo =165.jpg
| caption =
| id = 165
}} {{Money|Do not expect to find a functional blade in this tool as they do not last more than a couple weeks due to abuse. Suppling your own sharps includes BYOB here; purchasing details are below.}}

==Specifications==

*'''Blade size: 3/4" x 0.032" x 93" - available at Princess Auto (best value?), Busy Bee and KMS.'''
*Blade speeds: 86/132/178/260 FPM
*Cutting capacity 7" x 12" (depends on shape and miter angle, see manual for details or try)
*Horsepower: 3/4HP (560W)

===Manual===
[https://wiki.protospace.ca/images/2/25/54377.pdf Manual] (different model but same saw, goes by a few names/brands: JET, Acra, etc.)

==Features==
Built-in coolant system

Automatic shut-off

==Operation==
If you're ever doing/getting a demo of this tool, fill in this section on how it works!

(pages 17/18 of the manual effectively cover this)

How to:

*not hurt your self/arms/eyes...
*not killing sawblades
*set up and hold material
*adjusting cutting pressure
*using coolant effectively
*setting up for vertical operation
*cleaning and maintenance

==Maintenance==
====Oil Change====
Drain and refill gear box oil after first 90 days of operation. Thereafter, change every six months. Use 90W oil.
{| class="wikitable"
|+Oil Change
!Date
!Completed By
|-
|
|
|-
|
|
|-
|
|
|}

====Coolant Check====
Check coolant every 3 months, <<need more info on what to do if coolant level is low ex. what type of coolant it takes>>
{| class="wikitable"
|+Coolant
!Date
!Action Taken
!Completed By
|-
|
|
|
|-
|
|
|
|-
|
|
|
|}

==Log==
Oct 22nd 2022 - installed

Where to source tools and materials

2023-03-24T17:01:11Z

Gregm: /* Local */ added vinyl

==Protospace member discounts==
[[Member discounts]]

==Local==
[http://maps.google.com/maps/ms?msid=212376733631745701470.0004b3d3ebba5ca51cd5b&msa=0&ll=51.010083,-114.083061&spn=0.166114,0.308647 Protospace Resource Map]

===Acrylic===

:
:[http://acrylicconcepts.net/ Acrylic Concepts]
:Address: Suite 18-1410 40 Avenue NE, Calgary AB, T2E 6L1
:Phone: [tel:+14039743240 (403) 974-3240]
:Contact [mailto:sales@acrylicconcepts.net sales@acrylicconcepts.net] ahead of time
:
:Laird Plastics
:Address: 935 28 St NE, Calgary, AB T2A 7X1
:Phone: 403-250-9298
: 
:[https://www.engraving-supplies.ca/ Trotec Laser]
:Address: 820 28 St NE #2, Calgary, AB T2A 6K1
:Phone: [tel:+18006611278 1-800-6611278]
: 
:[http://ippnet.com/ Industrial Paint & Plastics]
:Address: #5, 5558-1 Street SE, Calgary AB, T2H 2W9
:Phone: [tel:+14032528368 (403) 252-8368]
: 
:[http://www.sabicpolymershapes.com/ SABIC's Polymershapes]
:Address: 1440 Aviation Park NE, Calgary AB, T2E 7E2
:Phone: [tel:+14032501670 (403) 250-1670]
: 
:[http://cesco.ca Canadian Engravers Supply] (Laminate Acrylic)
:Address: 4730-14th Street NE, Calgary AB, T2E 6L7
:Phone: [tel:+14032506774 (403) 250-6774]
:Note: Protospace has an account under the name 'Calgary Protospace'. They don't typically do walk-ins so call ahead.
: 
:[http://www.plasticworksinc.com/ PlasticWorks Inc.]
:Address: 11711B-44 Street SE, Calgary AB
:Phone: [tel:+14032367700 (403) 236-7700]
: 

===Electronics===

:[http://www.active123.com/ Active Tech] by [http://solarbotics.com/ Solarbotics] (NE) - 3D printing, robotics, electronics, kits, supplies, etc!
:[http://www.be-electronics.com/ B&E Electronics] (SW)
:[https://mroelectronics.com MRO Electronics] (NE) - no longer has public showroom, need to preorder on account (believe we are in their system as Calgary Protospace).
:[http://www.apcircuits.com/ Alberta Printed Circuits] (local PCB fab, see "Online" below for cheaper options)

===Radio===
[https://www.gpscentral.ca/ GPS Central] (SW) - big retail with amateur, marine, outdoor, all sorts of radio gadgets

[http://www.ntfc.ca NTF Communications] - amateur radio shop

[https://caltronics.ca/ Caltronics] / [https://www.prairiemobile.com Prairie Mobile] - Motorola/Kenwood dealer, service, parts

[https://www.sundanceradio.ca/ Sundance Radio Communications]

[https://www.westcan-acs.com Westcan Advanced Communication Solutions] - more industrial

===Fasteners===

:[http://www.fastenal.com/ Fastenal]
:North Address: BAY P - 2020 32nd Avenue NE Calgary, AB T2E 6T4
:Phone: (403) 291-3282
: 
:[http://boltsupply.com/home.aspx Bolt Supply House]
:North Address: 3437 12 Street NE, Calgary, AB T2E 6S6
:Phone: (403) 250-2658
:

===Metal===

:[https://www.instagram.com/steel_inc_calgary/ Steel Inc] (Plenty of aluminum as well! Two guys in a bay with a big saw, cheaper than Supermarket)
:Address: 3260 46 Ave SE #30, Calgary, AB T2B 3K7
:Phone: (587) 349-4766
: 
:[https://www.calgarymetalmarket.com/ Calgary Metal Market]
:Address: 225 41st Ave NE, Calgary, AB, T2E 2N3
:Phone: (403) 475-9858
: 
:[http://www.metalsupermarkets.com/ Metal Supermarket] (Good for small quantities of common metals, we're under "Calgary Protospace")
:Address: 3716-56th Ave. SE, Calgary AB, T2C 2B5
:Phone: (403)720-2267
: 
:[http://www.rainbowsalvage.net/ Rainbow Salvage] (Large Quantity Scrap Metal/Steel)
:Address: #300, 104 East Lake Blvd NE, Airdrie AB, T4A 2G2
:Phone: (403) 948 4901
: 
:[https://www.metalworkscanada.com/product/rolled-steel-supply-calgary/ Metalworks Canada]
:Bay A, 1115-48th Ave. SE Calgary, Alberta T2G 2A7
:403-279-2766
: 
:[http://www.samuel.com/ Samuel Specialty Metals Canada]
:Address: 9112 52 St SE, Calgary AB, T2C 5A9
:Phone: (403) 203-0731
: 
:[http://www.federalmetals.ca/ Federal Metals]
:Address: 5135 94 Ave SE, Calgary AB, T2C 5J9
:Phone: (403) 236-0402
: 
:[http://rosedalesheetmetal.ca/ Rosedal Sheet Metal] (Full Sheets of 16-26 gauge)
:Address: 2610 3 Avenue NE
:Phone: (403) 569-0005
: 
:[http://www.kmstools.com/ KMS Tools and Equipment Ltd.] (In the welding dept. they have big stock pile of 4 Ft x 3 Ft, 16 gauge (+ other thinner gauge sheets) Stainless Steel Sheet Metal. Very Low Price)
:Address: 6311 Centre Street S, Calgary AB, T2H 0C7
:Phone: (403) 457-3537

===Textiles===

:[http://www.tandyleatherfactory.ca/ Leather & leatherworking tools]
:[http://www.fabricdepot.ca/ Fabric Debot] - Largest fabric store in Calgary
:[https://www.paccana.com PacCana] (27 Ave NE, showroom is just down the road from Protospace) - fabrics, zippers, webbing, buckles, thread, elastic, sewing supplies...
:[https://cansew.com/ Cansew Inc] (3932 29 Street Northeast, Calgary, AB T1Y 6B6) - Cash account set up to purchase supplies for the embroidery machine
:[https://legacystudio.ca/ Legacy Studio] (212 West Terrace Point, Cochrane, AB Canada T4C 1S1) Call ahead if visiting her store in person-Phone: 1.866.932.0932 toll free for orders-Phone: 1.403.932.0932 - Felting, spinning, and rughooking supplies
:[https://mysewingroom.ca/ My Sewing Room] 8228 Macleod Trail SE #148, Calgary, AB T2H 2B8 (403) 252-3711

===Tools===

:[http://www.actequipment.com/ ACT Equipment] (machine shop related tools, great stock)
:[http://www.leevalley.com/en/home/Announcement.aspx Lee Valley Tools] (woodworking)
:[http://www.busybeetools.com/ Busy Bee Tools] (imported largish tools, metal and wood. Cheap but not crap)
:[http://www.kmstools.com/ KMS Tools][http://goo.gl/maps/sPlul 6311 Centre St SW]

=== Vinyl ===
[http://www.tctgp.com/ TCT Graphics Products]

[https://victoryvinyls.com/ Victory Vinyl] (wholesale, use Protospace account)
 
===Wood===

:[http://www.windsorplywood.com/ Windsor Plywood]
:[http://www.blackforestwood.com/ Black Forest Wood]
:[http://www.pjwhitehardwoods.com/ P.J. White Hardwoods (now part of Richelieu)]
:[http://www.ucfp.com/ Upper Canada Forest Products]
:[http://www.baconveneer.com/default.php Bacon Veneer] 403-250-3757 (Exotic Hardwood Veneers)
:[https://www.woodcache.com/ Wood Cache]

===Other===

:[http://www.princessauto.com/ Princess Auto]
:[http://www.lowes.com/ Lowe's] (I only mention this because their selection is FAR better then the crap at Home Depot and Rona.)
:[http://canada.michaels.com/ Michael's] (Stamp rubber)
:[http://www.thecamerastore.com The Camera Store] (Photo processing chemicals and tools.)
:Antique woodworking tools, contact Eric Coyle through Protospace or 403 701 0460
:[http://www.sureline.ca/ Sureline Foam Products] - retail, wholesale and custom cut
:[https://www.anixter.com/ Anixter] - industrial supply, wire and cable, hardware, tools, etc.
:[https://lpsales.ca LP Sales] (27th Ave NE near Barlow) - often best priced restaurant equipment and supplies such as stainless and plastic tubs, squeeze bottles useful for glue/epoxy, mixing tools, packaging, etc.
:[https://www.russellhendrix.com Russel Hendrix] (SW) - large foodservice equipment and supplies, great selection, knowledgeable parts counter
:[https://crownfoodequipment.com Crown Food Equipment] (SW) - big showroom, all the little stuff and more appliances/equipment
:

==Online==

===Automotive===

:[http://www.rockauto.com/ Rock Auto]
:[http://www.toyodiy.com/parts/xref ToyoDIY parts cross-reference]
:[http://www.megasquirt.info/ Megasquirt EFI controllers]
:[http://www.mopacautosupply.com/ MOPAC Auto Supply]

===Electronics===

:[http://ca.digikey.com/ Digi-Key]
:[http://ca.mouser.com/ Mouser]
:[https://octopart.com/ Octopart] - parts search engine and multi-quote tool
:[https://pcbshopper.com/ PCBShopper] - multi-quote tool for PCB and assembly
:[http://www.jameco.com/ Jameco]
:[http://www.supremecable.com/ supremecable] - Wiring harnesses
:[http://www.sparkfun.com/ Sparkfun Electronics]
:[https://jlcpcb.com/ JLCPCB] - large online Chinese PCB assembly house, also owns [https://lcsc.com/ LCSC Electronics] and will combine shipping or assemble
:[http://www.wonderfulpcb.com Wonderful PCB] (PCB assembly)
:[https://www.seeedstudio.com/fusion_pcb.html PCB Fabrication and Assembly](Seeed Studio Fusion)
:[http://www.phidgets.com/ Phidgets]
:[https://www.wellpcb.com/ Wellpcb] (PCB prototype and PCB assembly)
:[https://www.ourpcb.com/ Ourpcb] (PCB and PCBA supplier)

===Kits===

:[http://adafruit.com/ Adafruit Industries]
:[http://evilmadscience.com/ Evil Mad Scientist Laboratories]
:[http://mightyohm.com/blog/products/ Mighty Ohm]

===LEDs===

:[http://www.phenoptix.com/ Phenoptix] - Mostly LEDs but carries other components as well (Free shipping everywhere)
:[http://www.superbrightleds.com/ Superbright LEDs] - LEDs

===Tools===

:[http://www.canadastoolcrib.com/cgi/CGP2HOME?WXREFC=SKOTO01 Canada's Tool Crib] - If the website doesn't work, google: 'Canadas tool crib' and click on the first link. They have something weird with referrers.
:[http://www.kbctools.ca/ KBC Tools] - Flat shipping, $9, up to 50lbs.
:[http://www.mscdirect.com/ MSC Direct] - Amazing selection, order today, get a call about shipping tomorrow.

===Metal===

:[http://www.metalsupermarkets.com/ Metal Super Markets] - Big selection, Big Shipping charges
:[http://www.onlinemetals.com Online Metals] - Ships via UPS
:[http://www.rotometals.com/Shipping-Rules-and-FAQ-s/79.htm#canada Roto Metals] - Non Ferrous metals.

===Samples===
Chip manufacturers are typically a good place to get free samples of components

:[http://www.ti.com/ Texas Instruments]
:[http://www.st.com/ STMicroelectronics]
:[http://www.national.com/ National Semiconductor]
:[https://www.analog.com Analog Semiconductor]

===Other===

:[http://www.kjmagnetics.com/ K&J Magnetics] - Magnets, lots and lots of magnets
:[https://www.vxb.com/ VXB Ball Bearings]
:[http://dx.com/ Deal Extreme] - the original cheap stuff out of China site
:Ali Express - (link blocked by Wiki spam filter!?) even cheaper stuff out of China, you get what you pay for, shipping can take from days/weeks to month(s)
:[https://www.alibaba.com/ Alibaba] - the B2B/wholesale version of Ali Express, however don't let that scare you as most of the suppliers will do retail/individual sales. Be aware of import and shipping charges, duties and tariffs; ie. know what FOB terms you are signing up for.
:

3D printer, resin (ELEGOO Saturn) ID:170

2023-03-05T14:05:22Z

Gregm: Update owner/status

{{Equipment page
| toolname = ELEGOO Saturn Resin 3D Printer
| model = ELEGOO Saturn
| serial = ??
| owner = Brian Queen
| loanstatus = Donated!
| arrived = December 2022
| location = 3D Printer Village
| status = Functional
| permission = None
| certification = None
| photo = 170.jpg
| caption =
| id =
}}https://www.elegoo.com/en-ca/products/elegoo-saturn-4k-mono-lcd-3d-printer

==Specs==

*System: EL3D-3.0.1
*Operation: 3.5 Inch Touch Screen
*Slicer Software: Chitu DLP Slicer
*Connectivity: USB
*Technology: LCD UV Photocuring
*Lightsource: UV Integrated LED lights (wavelenth 405nm)
*XY Resolution: 0.05mm(3840*2400)
*Z Axis Accuracy: 0.00125mm
*Layer Thickness: 0.01-0.15mm
*Printing Speed: 30-40mm/h
*Power Requirements: 110-240V 50/60Hz 24V4A 96W
*Printer Dimensions: 11.02in (L) * 9.44in (W) * 17.55in (H) 28cm(L) *24cm (W) * 44.6cm (H)

*Build Volume: 7.55in (L) * 4.72in (W) * 7.87in (H) 192mm (L) * 120mm(W) * 200mm (H)

*Weight: 22 Lbs (10 Kg)

==Usage==
The leveling card should be near the machine and contains basic build platform leveling instructions.

I was told that ChiTu Box is bad at supports, and to do them in PrusaSlicer (you'll need to find/use/make a resin printer profile) then export your unsliced but supported model as STL for slicing in ChiTu Box.

Below is the official usage guide, and you may want to [[3D printer, resin (Anycubic Photon 5.5) ID:159#Usage|refer to the similar usage steps for our other resin printer]], but can basically be summarized as:

*BE CAREFUL not to damage the 4k LCD screen or FEP plastic film!
*level the build platform
*turn on / heat up cabinet, close doors!
*fill tank with resin choice/color/amount
*software, do your supports/slicing
*cabinet warmed up now?
*insert stick, hit go, leave for a while, check in occasionally for obvious fails
*the build platform won't fit in the [[Curing station (Anycubic Wash and Cure Machine) ID:160]]
*so remove your prints without damaging the build platform and toss them into the basket, see video ^
*pour unused resin back into bottle - the tank holding stand is good for this
*clean out any remnants from the tank, being careful not to damage the FEP plastic film
*CLEAN UP AFTER YOURSELF
*Think you're done cleaning? THINK AGAIN!!

[[File:Saturn1.JPG]]
[[File:Saturn2.JPG]]
[[File:Saturn3.JPG]]
[[File:Saturn4.JPG]]
[[File:Saturn5.JPG]]
[[File:Saturn6.JPG]]
[[File:Saturn7.JPG]]
[[File:Saturn8.JPG]]
[[File:Saturn9.JPG]]

==Troubleshooting==
TBD

3D printer, resin (ELEGOO Saturn) ID:170

2023-03-05T06:24:41Z

Gregm: /* Usage */

{{Equipment page
| toolname = ELEGOO Saturn Resin 3D Printer
| model = ELEGOO Saturn
| serial = ??
| owner = ??
| loanstatus = ??
| arrived = ??
| location = 3D Printer Village
| status = Functional
| permission = None
| certification = None
| photo = 170.jpg
| caption =
| id =
}}https://www.elegoo.com/en-ca/products/elegoo-saturn-4k-mono-lcd-3d-printer

==Specs==

*System: EL3D-3.0.1
*Operation: 3.5 Inch Touch Screen
*Slicer Software: Chitu DLP Slicer
*Connectivity: USB
*Technology: LCD UV Photocuring
*Lightsource: UV Integrated LED lights (wavelenth 405nm)
*XY Resolution: 0.05mm(3840*2400)
*Z Axis Accuracy: 0.00125mm
*Layer Thickness: 0.01-0.15mm
*Printing Speed: 30-40mm/h
*Power Requirements: 110-240V 50/60Hz 24V4A 96W
*Printer Dimensions: 11.02in (L) * 9.44in (W) * 17.55in (H) 28cm(L) *24cm (W) * 44.6cm (H)

*Build Volume: 7.55in (L) * 4.72in (W) * 7.87in (H) 192mm (L) * 120mm(W) * 200mm (H)

*Weight: 22 Lbs (10 Kg)

==Usage==
The leveling card should be near the machine and contains basic build platform leveling instructions.

I was told that ChiTu Box is bad at supports, and to do them in PrusaSlicer (you'll need to find/use/make a resin printer profile) then export your unsliced but supported model as STL for slicing in ChiTu Box.

Below is the official usage guide, and you may want to [[3D printer, resin (Anycubic Photon 5.5) ID:159#Usage|refer to the similar usage steps for our other resin printer]], but can basically be summarized as:

*BE CAREFUL not to damage the 4k LCD screen or FEP plastic film!
*level the build platform
*turn on / heat up cabinet, close doors!
*fill tank with resin choice/color/amount
*software, do your supports/slicing
*cabinet warmed up now?
*insert stick, hit go, leave for a while, check in occasionally for obvious fails
*the build platform won't fit in the [[Curing station (Anycubic Wash and Cure Machine) ID:160]]
*so remove your prints without damaging the build platform and toss them into the basket, see video ^
*pour unused resin back into bottle - the tank holding stand is good for this
*clean out any remnants from the tank, being careful not to damage the FEP plastic film
*CLEAN UP AFTER YOURSELF
*Think you're done cleaning? THINK AGAIN!!

[[File:Saturn1.JPG]]
[[File:Saturn2.JPG]]
[[File:Saturn3.JPG]]
[[File:Saturn4.JPG]]
[[File:Saturn5.JPG]]
[[File:Saturn6.JPG]]
[[File:Saturn7.JPG]]
[[File:Saturn8.JPG]]
[[File:Saturn9.JPG]]

==Troubleshooting==
TBD

3D printer, resin (ELEGOO Saturn) ID:170

2023-03-05T06:15:34Z

Gregm: /* Usage */

{{Equipment page
| toolname = ELEGOO Saturn Resin 3D Printer
| model = ELEGOO Saturn
| serial = ??
| owner = ??
| loanstatus = ??
| arrived = ??
| location = 3D Printer Village
| status = Functional
| permission = None
| certification = None
| photo = 170.jpg
| caption =
| id =
}}https://www.elegoo.com/en-ca/products/elegoo-saturn-4k-mono-lcd-3d-printer

==Specs==

*System: EL3D-3.0.1
*Operation: 3.5 Inch Touch Screen
*Slicer Software: Chitu DLP Slicer
*Connectivity: USB
*Technology: LCD UV Photocuring
*Lightsource: UV Integrated LED lights (wavelenth 405nm)
*XY Resolution: 0.05mm(3840*2400)
*Z Axis Accuracy: 0.00125mm
*Layer Thickness: 0.01-0.15mm
*Printing Speed: 30-40mm/h
*Power Requirements: 110-240V 50/60Hz 24V4A 96W
*Printer Dimensions: 11.02in (L) * 9.44in (W) * 17.55in (H) 28cm(L) *24cm (W) * 44.6cm (H)

*Build Volume: 7.55in (L) * 4.72in (W) * 7.87in (H) 192mm (L) * 120mm(W) * 200mm (H)

*Weight: 22 Lbs (10 Kg)

==Usage==
The leveling card should be near the machine and contains basic build platform leveling instructions.

I was told that ChiTu Box is bad at supports, and to do them in PrusaSlicer (you'll need to find/use/make a resin printer profile) then export your unsliced but supported model as STL for slicing in ChiTu Box.

Below is the usage guide, but can basically be summarized as:

* BE CAREFUL not to damage the 4k LCD screen or FEP plastic film!
* level the build platform
* turn on / heat up cabinet, close doors!
* fill tank with resin choice/color/amount
* software, do your supports/slicing
* cabinet warmed up now?
* insert stick, hit go, leave for a while, check in occasionally for obvious fails
* the build platform won't fit in the [[Curing station (Anycubic Wash and Cure Machine) ID:160]]
* so remove your prints without damaging the build platform and toss them into the basket, see video ^
* pour unused resin back into bottle - the tank holding stand is good for this
* clean out any remnants from the tank, being careful not to damage the FEP plastic film
* CLEAN UP AFTER YOURSELF
* Think you're done cleaning? THINK AGAIN!!

[[File:Saturn1.JPG]]
[[File:Saturn2.JPG]]
[[File:Saturn3.JPG]]
[[File:Saturn4.JPG]]
[[File:Saturn5.JPG]]
[[File:Saturn6.JPG]]
[[File:Saturn7.JPG]]
[[File:Saturn8.JPG]]
[[File:Saturn9.JPG]]

==Troubleshooting==
TBD

Our 3D printers

2023-03-05T06:05:36Z

Gregm: add ELEGOO Saturn, cleanup

This page compares the '''3D printers currently available for use at Protospace.'''

{| class="wikitable sortable"
!Name and photo!!Usable/Reliable?!!Will be here long-term?!!Technology!!Material!!Product strength!!Product detail!!Product cost!!Build volume
|-
|[[File:2.jpg|200px]] [[3D printer, FFF (ORD Bot Hadron)|ORD Bot Hadron]]||Yes||Yes||FFF||PLA||Medium–high||Low||Low||200×200×??? mm
|-
|[[File:3.jpg|200px]] [[3D printer, FFF (PrusaMD)|PrusaMD]]||Most of the time—sometimes fails in the middle of a print||Maybe||FFF||ABS||High||Low||Low||180×200×180mm
|-
|[[File:AnyCubic Photon 5.5.jpg|200px]] [[3D printer, resin (Anycubic Photon 5.5) ID:159|AnyCubic Photon 5.5]]
|Yes
|Yes
|MSLA
|Resin
|Medium-High
|High
|Low
|82.62x130.56x160mm
|-
|[[File:170.jpg|200px]] [[3D_printer,_resin_(ELEGOO_Saturn)_ID:170|ELEGOO Saturn]]
|Yes
|Yes
|MSLA
|Resin
|Medium-High
|High
|Low
|192x120x200mm
|}

[[Category:Equipment overview and comparison articles]]

3D printer, resin (ELEGOO Saturn) ID:170

2023-03-05T05:59:51Z

Gregm: /* Documentation */ usage pics

3D printer, resin (ELEGOO Saturn) ID:170

2023-03-05T05:58:43Z

Gregm: add specs

File:Saturn9.JPG

2023-03-05T05:58:33Z

Gregm:

File:Saturn8.JPG

2023-03-05T05:58:25Z

Gregm:

File:Saturn7.JPG

2023-03-05T05:58:18Z

Gregm:

File:Saturn6.JPG

2023-03-05T05:58:11Z

Gregm:

File:Saturn5.JPG

2023-03-05T05:58:04Z

Gregm:

File:Saturn4.JPG

2023-03-05T05:57:56Z

Gregm:

File:Saturn3.JPG

2023-03-05T05:57:48Z

Gregm:

File:Saturn2.JPG

2023-03-05T05:57:40Z

Gregm:

File:Saturn1.JPG

2023-03-05T05:57:30Z

Gregm:

Tools we have

2023-03-05T05:45:53Z

Gregm: /* Rapid prototyping tools */ add ELEGOO Saturn to gallery

Want to '''add a new tool'''? Follow [[Protospace Wiki:Adding new tools|this procedure]]!

We can always use new tools. Please feel free to [[contact information|contact Protospace]] to donate, arrange for pickup, or drop them off in person.

If you are interested in knowing what kind of tools we are looking for, we also have a member-managed [[Tools we want|tool wishlist]], but your best bet on figuring out if we want something is simply asking on our [https://forum.protospace.ca forum].

We also have [[:Category:Tools|an alphabetically ordered and categorized tool catalog]].

__TOC__

==Rapid prototyping tools==

{{hatnote|Comparisons: [[our 3D printers]], [[our laser cutters]]}}

<gallery>
File:2.jpg|link=2|[[3D printer, FFF (ORD Bot Hadron) ID:2]]
File:3.jpg|link=3|[[3D printer, FFF (PrusaMD) ID:3]]
File:159.jpg|link=159|[[3D printer, resin (Anycubic Photon 5.5) ID:159]]
File:170.jpg|link=170|[[3D_printer, resin (ELEGOO Saturn) ID:170]]
File:160.jpg|link=160|[[Curing station (Anycubic Wash and Cure Machine) ID:160]]
File:6.jpg|link=6|[[Laser cutter, large (Rabbit Laser RL-80-1290) ID:6]]
File:107.jpg|link=107|[[Laser cutter (Trotec Speedy 300) ID:107]]
File:141.jpg|link=CNC router, mini (TD 3040) ID:141|[[CNC router, mini (TD 3040) ID:141]]
File:Precix-CNC-001.jpg|link=CNC router, wood (Precix) ID:153|[[CNC router, wood (Precix) ID:153]]
File:LongMill-on-Shelf-01.png|link=CNC router, benchtop (SIENCI LongMill) ID:143|[[CNC router, benchtop (SIENCI LongMill) ID:143]]
</gallery>

==Automotive tools==

<gallery>
File:8.jpg|link=Floor jack, blue ID:8|[[Floor jack, blue ID:8]]
File:9.jpg|link=Trolley jack and axle stand kit (Certified) ID:9|[[Trolley jack and axle stand kit (Certified) ID:9]]
File:11.jpg|link=Socket set ID:11|[[Socket set ID:11]]
File:162.jpeg|link=Bike stand (Feedback Sport) ID:162|[[Bike stand (Feedback Sport) ID:162]]
</gallery>

==Chemistry==

<gallery>
File:12.jpg|link=Oxygen concentrator (OGSI OG-15) ID:12|[[Oxygen concentrator (OGSI OG-15) ID:12]]
</gallery>

==Electronics equipment==

<gallery>
File:14.jpg|link=Counter (Lafayette 54517) ID:14|[[Counter (Lafayette 54517) ID:14]]
File:15.jpg|link=Decade box, capacitance (Servomex Controls Decade Capacitor Type B) ID:15|[[Decade box, capacitance (Servomex Controls Decade Capacitor Type B) ID:15]]
File:16.jpg|link=Function generator (John's) ID:16|[[Function generator (John's) ID:16]]
File:18.jpg|link=Heat gun (Powerfist) ID:18|[[Heat gun (Powerfist) ID:18]]
File:19.jpg|link=Logic analyzer (HP 1631D) ID:19|[[Logic analyzer (HP 1631D) ID:19]]
File:20.jpg|link=Multimeter, digital (Pro.Point 8344665) ID:20|[[Multimeter, digital (Pro.Point 8344665) ID:20]]
File:167.jpg|link=Oscilloscope (Siglent SDS1104X-E) ID:167|[[Oscilloscope (Siglent SDS1104X-E) ID:167]]
File:23.jpg|link=Oscilloscope (Tektronix 2225) ID:23|[[Oscilloscope (Tektronix 2225) ID:23]]
File:24.jpg|link=Oscilloscope (Tektronix 2465A) ID:24|[[Oscilloscope (Tektronix 2465A) ID:24]]
File:25.jpg|link=Oscilloscope, PC (Syscomp DSO-101) ID:25|[[Oscilloscope, PC (Syscomp DSO-101) ID:25]]
File:26.jpg|link=Power supply, bench (GQ Electronics GQ-A305D) ID:26|[[Power supply, bench (GQ Electronics GQ-A305D) ID:26]]
File:27.jpg|link=Power supply, bench, 500 V (Heathkit PS-3) ID:27|[[Power supply, bench, 500 V (Heathkit PS-3) ID:27]]
File:28.jpg|link=Power supply, bench, 2-channel (TENMA 72-7245) ID:28|[[Power supply, bench, 2-channel (TENMA 72-7245) ID:28]]
File:30.jpg|link=Hot-air rework station (GQ Electronics 5200) ID:30|[[Hot-air rework station (GQ Electronics 5200) ID:30]]
File:31.jpg|link=Solder fume extractor (Metcal) ID:31|[[Solder fume extractor (Metcal) ID:31]]
File:33.jpg|link=Waveform generator (Syscomp WGM-101) ID:33|[[Waveform generator (Syscomp WGM-101) ID:33]]
File:34.jpg|link=Waveform monitor (Tektronix 1730) ID:34|[[Waveform monitor (Tektronix 1730) ID:34]]
File:145-Welcome-Monitor.png|link=Welcome Room Monitor ID:145|[[Welcome Room Monitor ID:145]]
</gallery>

==Metalworking tools==

<gallery>
File:35.jpg|link=Angle grinder (DeWalt) ID:35|[[Angle grinder (DeWalt) ID:35]]
File:37.jpg|link=Bandsaw, metal, horizontal ID:37|[[Bandsaw, metal, horizontal ID:37]]
File:165.jpg|link=Bandsaw, metal, horizontal (Westward UE-712) ID:165|[[Bandsaw, metal, horizontal (Westward UE-712) ID:165]]
File:39.jpg|link=Bench grinder (Powerfist) ID:39|[[Bench grinder (Powerfist) ID:39]]
File:40.jpg|link=Bench grinder (Trademaster PR14210) ID:40|[[Bench grinder (Trademaster PR14210) ID:40]]
File:151.jpg|link=Brake, box and pan, 24" (Magnum) ID:151|[[Brake, box and pan, 24" (Magnum) ID:151]]
File:142.jpg|link=Brake, shear, roller, 52" (Magnum) ID:142|[[Brake, shear, roller, 52" (Magnum) ID:142]]
File:42.jpg|link=Drill press (Mastercraft) ID:42|[[Drill press (Mastercraft) ID:42]]
File:45.jpg|link=Foundry, propane ID:45|[[Foundry, propane ID:45]]
File:121.jpg|link=Hydraulic press, 50-ton, electric ID:121|[[Hydraulic press, 50-ton, electric ID:121]]
File:46.jpg|link=Lathe, metal (Challenger 1660G) ID:46|[[Lathe, metal (Challenger 1660G) ID:46]]
File:47.jpg|link=Lathe, miniature (Taig Microlathe II) ID:47|[[Lathe, miniature (Taig Microlathe II) ID:47]]
File:53.jpg|link=Metal shear (Magnum) ID:53|[[Metal shear (Magnum) ID:53]]
File:48.jpg|link=Milling machine (ACRA AM4V) ID:48|[[Milling machine (ACRA AM4V) ID:48]]
File:49.jpg|link=Milling machine, CNC (Tormach PCNC 1100) ID:49|[[Milling machine, CNC (Tormach PCNC 1100) ID:49]]
File:51.jpg|link=Plasma cutter, huge (Powercut 1500) ID:51|[[Plasma cutter, huge (Powercut 1500) ID:51]]
File:52.jpg|link=Plasma cutter, small (Miller Spectrum 375) ID:52|[[Plasma cutter, small (Miller Spectrum 375) ID:52]]
File:54.jpg|link=Vise, giant ID:54|[[Vise, giant ID:54]]
File:56.jpg|link=Welding magnets ID:56|[[Welding magnets ID:56]]
File:Metalworking pattern maker's vise.jpg|link=Metalworking pattern maker's vise|[[Metalworking pattern maker's vise]]
File:Metal drill press.jpg|link=HD gear driven drill press/mill|[[HD gear driven drill press/mill]]
File:163.jpg|link=Pipe bender (Power Fist 12 ton hydraulic) ID:163|[[Pipe bender (Power Fist 12 ton hydraulic) ID:163]]
</gallery>

==Woodworking and plasticworking tools==

<gallery>
File:57.jpg|link=57|[[Bandsaw, green ID:57]]
File:59.jpg|link=Clamps ID:59|[[Clamps ID:59]]
File:61.jpg|link=Drill, hand, corded, black (Jobmate) ID:61|[[Drill, hand, corded, black (Jobmate) ID:61]]
File:62.jpg|link=Drill, hand, corded, dark blue (Ryobi) ID:62|[[Drill, hand, corded, dark blue (Ryobi) ID:62]]
File:67.jpg|link=Drill, hand, cordless (DeWalt) ID:67|[[Drill, hand, cordless (DeWalt) ID:67]]
File:68.jpg|link=Drill, hand, corded (Makita DP3720) ID:68|[[Drill, hand, corded (Makita DP3720) ID:68]]
File:69.jpg|link=Drill press, 8" (Jobmate) ID:69|[[Drill press, 8" (Jobmate) ID:69]]
File:70.jpg|link=Jigsaw, corded (Black & Decker) ID:70|[[Jigsaw, corded (Black & Decker) ID:70]]
File:72.jpg|link=Jigsaw (Skil) ID:72|[[Jigsaw (Skil) ID:72]]
File:75.jpg|link=Nailer, pneumatic, 2-in-1 ID:75|[[Nailer, pneumatic, 2-in-1 ID:75]]
File:108.jpg|link=Planer (Jet JPM-13CS) ID:108|[[Planer (Jet JPM-13CS) ID:108]]
File:76.jpg|link=Plate joiner (Porter Cable 557) ID:76|[[Plate joiner (Porter Cable 557) ID:76]]
File:140.jpg|link=Pocket hole jig (Kreg K3) ID:140|[[Pocket hole jig (Kreg K3) ID:140]]
File:78.jpg|link=Rotary tool, corded (Mastercraft) ID:78|[[Rotary tool, corded (Mastercraft) ID:78]]
File:79.jpg|link=Rotary tool, cordless (Dremel) ID:79|[[Rotary tool, cordless (Dremel) ID:79]]
File:124.jpg|link=Router table (Jeff's) ID:124|[[Router table (Jeff's) ID:124]]
File:83.jpg|link=Sander, belt (Makita 9402) ID:83|[[Sander, belt (Makita 9402) ID:83]]
File:84.jpg|link=Sander, belt/disc (Dremel 730) ID:84|[[Sander, belt/disc (Dremel 730) ID:84]]
File:85.jpg|link=Sander, detail (Ryobi) ID:85|[[Sander, detail (Ryobi) ID:85]]
File:106.jpg|link=Sander, drum (General International 15-250 M1) ID:106|[[Sander, drum (General International 15-250 M1) ID:106]]
File:138.jpg|link=Sander, random orbital (Ridgid R2601) ID:138|[[Sander, random orbital (Ridgid R2601) ID:138]]
File:139.jpg|link=Sander, random orbital (Ridgid R2601) ID:139|[[Sander, random orbital (Ridgid R2601) ID:139]]
File:88.jpg|link=Sander, straight-line/orbital (Black & Decker Deluxe) ID:88|[[Sander, straight-line/orbital (Black & Decker Deluxe) ID:88]]
File:89.jpg|link=Scroll saw (Dremel) ID:89|[[Scroll saw (Dremel) ID:89]]
File:91.jpg|link=Table saw (Craftex CX201) ID:91|[[Table saw (Craftex CX201) ID:91]]
File:92.jpg|link=Thickness planer (Ryobi AP1301) ID:92|[[Thickness planer (Ryobi AP1301) ID:92]]
File:93.jpg|link=Vacuum, sawdust (Craftex CX404) ID:93|[[Vacuum, sawdust (Craftex CX404) ID:93]]
File:94.jpg|link=Vise, wood ID:94|[[Vise, wood ID:94]]
File:95.jpg|link=Vise, wood (Travis's) ID:95|[[Vise, wood (Travis's) ID:95]]
File:Makita cordless jigsaw.jpg|cordless Makita jig saw|cordless Makita jig saw
File:Ridgid random orbital sander (1 of 2, unknown which one).jpg|Ridgid random orbital sander (2 of these)
File:6" jointer.jpg|6" jointer
File:DeWalt sliding compound miter saw.jpg|12" Dewalt sliding compound miter saw
File:Wood tools sharpening station.jpg|A sharpening station with a plethora of tool sharpening grinders-jigs-etc
File:149.jpg|link=Drill press, floor mounted, variable speed ID:149|[[Drill press, floor mounted, variable speed ID:149]]
File:164.jpg|link=Handheld metal detector ID:164|[[Handheld metal detector ID:164]]
File:168.jpg|link=168|[[Planer, 16" Auto Planer]]
</gallery>

==Textile, Vinyl, and Media tools==

<gallery>
File:120.jpg|link=Sewing machine, domestic (Singer 1802) ID:120|[[Sewing machine, domestic (Singer 1802) ID:120]]
File:Singer 211G155.jpg|link=Sewing machine, industrial (Singer 211G155) ID:147|[[Sewing machine, industrial (Singer 211G155) ID:147]]
File:144.jpg|link=Embroidery machine, CNC (Tajima TEJT II-C NEO 1501) ID:144|[[Embroidery machine, CNC (Tajima TEJT II-C NEO 1501) ID:144]]
File:150.jpg|link=Sewing/embroidery machine, computer controlled (Singer Futura CE-250) ID:150|[[Sewing/embroidery machine, computer controlled (Singer Futura CE-250) ID:150]]
File:156.jpg|link=Sewing machine, domestic (Janome HD-1000) ID:156|[[Sewing machine, domestic (Janome HD-1000) ID:156]]
File:157.jpg|link=Serger, 4 thread (Singer 14U34B) ID:157|[[Serger, 4 thread (Singer 14U34B) ID:157]]
File:158.jpg|link=Serger, 4 thread, (Janome MyLock 634D) ID:158|[[Serger, 4 thread, (Janome MyLock 634D) ID:158]]
File:148.jpg|link=Vinyl cutter, big (Graphtec FC8000-75) ID:148|[[Vinyl cutter, big (Graphtec FC8000-75) ID:148]]
File:NoImage.png|Vinyl cutter, small (Silhouette Cameo), on loan from Jamie Frost
File:154.jpg|link=Heat press, digital (Geo Knight & Co, Inc. K20S) ID:154|[[Heat press, digital (Geo Knight & Co, Inc. K20S) ID:154]]
File:155.jpg|link=Heat press, auto release (Insta Graphic Systems 158) ID:155|[[Heat press, auto release (Insta Graphic Systems 158) ID:155]]
File:166.jpg|link=Printer, 44" Large Format (HP DesignJet T1200), ID:166|[[Printer, 44" Large Format (HP DesignJet T1200), ID:166]]
</gallery>

==Measuring and inspection tools==

{{hatnote|See also: the [[#Electronics equipment|electronics equipment section on this page]] for electrical and electronic measurement and test equipment.}}

<gallery>
File:97.jpg|link=Inspection mirror, 18" gooseneck ID:97|[[Inspection mirror, 18" gooseneck ID:97]]
File:98.jpg|link=Magnifier lamp, large, with lid ID:98|[[Magnifier lamp, large, with lid ID:98]]
File:99.jpg|link=Magnifier lamp, large, without lid ID:99|[[Magnifier lamp, large, without lid ID:99]]
File:100.jpg|link=Magnifier lamp, small, with lid ID:100|[[Magnifier lamp, small, with lid ID:100]]
File:101.jpg|link=Measuring tapes ID:101|[[Measuring tapes ID:101]]
File:102.jpg|link=Rulers ID:102|[[Rulers ID:102]]
File:103.jpg|link=Squares ID:103|[[Squares ID:103]]
File:104.jpg|link=Thermometer, infrared (H64) ID:104|[[Thermometer, infrared (H64) ID:104]]
</gallery>

==Miscellaneous tools==

<gallery>
File:111.jpg|link=Air compressor, 80-gallon (MAXair Premium) ID:111|[[Air compressor, 80-gallon (MAXair Premium) ID:111]]
File:112.jpg|link=Air compressor, silent ID:112|[[Air compressor, silent ID:112]]
File:115.jpg|link=Engraver ID:115|[[Engraver ID:115]]
File:116.jpg|link=Hand truck, red ID:116|[[Hand truck, red ID:116]]
File:117.jpg|link=Hot-wire foam cutter, handheld, 4.5"×5.5" (Woodland Scenics) ID:117|[[Hot-wire foam cutter, handheld, 4.5"×5.5" (Woodland Scenics) ID:117]]
File:118.jpg|link=Hot-wire foam cutter, tabletop, 14"×12" ID:118|[[Hot-wire foam cutter, tabletop, 14"×12" ID:118]]
File:127.jpg|link=Oil can, blue ID:127|[[Oil can, blue ID:127]]
File:128.jpg|link=Painting tools ID:128|[[Painting tools ID:128]]
File:129.jpg|link=Pinball machine (Williams Road Kings) ID:129|[[Pinball machine (Williams Road Kings) ID:129]]
File:130.jpg|link=Sandblasting cabinet, floor, blue (Powerfist) ID:130|[[Sandblasting cabinet, floor, blue (Powerfist) ID:130]]
File:131.jpg|link=Screwdriver magnetizer/demagnetizer (Wiha 40010) ID:131|[[Screwdriver magnetizer/demagnetizer (Wiha 40010) ID:131]]
File:132.jpg|link=Shop vacuum, orange ID:132|[[Shop vacuum, orange ID:132]]
File:133.jpg|link=Staple gun (Arrow T-18) ID:133|[[Staple gun (Arrow T-18) ID:133]]
File:122.jpg|link=Tile work surfaces ID:122|[[Tile work surfaces ID:122]]
File:123.jpg|link=Tile work surfaces ID:123|[[Tile work surfaces ID:123]]
File:134.jpg|link=Vacuum cart ID:134|[[Vacuum cart ID:134]]
File:136.jpg|link=Vacuum cleaner, portable ID:136|[[Vacuum cleaner, portable ID:136]]
File:137.jpg|link=Vacuum pump (Edwards SpeediVac ED200) ID:137|[[Vacuum pump (Edwards SpeediVac ED200) ID:137]]
File:161.jpg|link=Laminator (Scotch TL902) ID:161|[[Laminator (Scotch TL902) ID:161]]
File:166.jpg|link=Printer, 44" Large Format (HP DesignJet T1200), ID:166|[[Printer, 44" Large Format (HP DesignJet T1200), ID:166]]
File:169.png|link=ADS-B Base Station, FlightAware, ID:169|[[ADS-B Base Station, FlightAware, ID:169]]
</gallery>

==Removed equipment==

In case they are brought back, or, so people who could have sworn we had a tool know it was removed.

<gallery style="background: darksalmon">
File:3DP RapMan.jpg|[[3D printer (3D Systems RapMan)]]
File:3D printer, Come3D!.jpg|[[3D printer (Come3D!)]]
File:3DP Cupcake.jpg|[[3D printer (MakerBot Cupcake)]]
File:1.jpg|[[3D printer, FFF (IIIP) ID:1]]
File:3D printer, Nathan Ward's RepRap.jpg|[[3D printer, FFF (RepRap)]]
File:3D printer, Yin's Wanhao.jpg|[[3D printer, FFF (Wanhao Duplicator i3)]]
File:InVision si2.jpg|[[3D printer, MJM (3D Systems InVision si2)]]
File:NoImage.png|[[3D printer, SLA (mUVe 1) ID:5]]
File:Compressor Dewalt.jpg|[[Air compressor, 4-gallon (DeWalt)]]
File:Compressor Big.jpg|[[Air compressor, 17-gallon]]
File:110.jpg|[[Air compressor, 60-gallon (Campbell Hausfeld) ID:110]]
File:Reciprocating compressor.jpg|[[Air compressor, 80-gallon (Ingersoll Rand T30)]]
File:113.jpg|[[Air pump, foot-operated (Bell FootPumper) ID:113]]
File:Angle Grinder.jpg|[[Angle grinder (Kawasaki)]]
File:Anvil 75lb.jpg|[[Anvil]]
File:Bandsaw Horizontal.jpg|[[Bandsaw, metal, horizontal (Craftex B013N)]]
File:Bending Brake.jpg|[[Bending brake, 30" (Powerfist)]]
File:114.jpg|[[Bicycle tire jig ID:114]]
File:Buffer Benchtop.jpg|[[Buffer (Clarke 2H 5AB)]]
File:13.jpg|link=Counter (Fluke 1910A Multi-Counter) ID:13|[[Counter (Fluke 1910A Multi-Counter) ID:13]]
File:Dewars.jpg|[[Dewars, 50-litre]]
File:Drill Dewalt.jpg|[[Drill, corded (DeWalt)]]
File:Pick N Place.jpg|[[Electronics assembly pick and place machine (Multitronics 2000LX)]]
File:Forge Propane 2.jpg|[[Forge, propane (Jim's)]]
File:43.jpg|[[Forge (Travis's) ID:43]]
File:NoImage.png|[[Forge, propane, pass-through ID:44]]
File:17.jpg|[[Function generator (Krohn–Hite 5100A) ID:17]]
File:Impact Driver.jpg|[[Impact driver (DeWalt)]]
File:7.jpg|[[Laser cutter, small ID:7]]
File:Lathe, Torrent T.72-42.jpg|[[Lathe, metal (Torrent T.72-42)]]
File:Lathe Mill.jpg|[[Lathe–mill combination (Craftex B2229)]]
File:Lathe Wood Mini.jpg|[[Lathe, wood (Haussmann)]]
File:MaxNC10.jpg|[[Milling machine, CNC, mini (MAXNC 10)]]
File:Audio mixing board.jpg|[[PA system (Dan Damron's)]]
File:22.jpg|[[Oscilloscope (Kikusui COS 5060) ID:22]]
File:50.jpg|[[Oxyacetylene torch, large ID:50]]
File:Parts washer, Powerfist 3.5 L.jpg|[[Parts washer, 3.5 L (Powerfist)]]
File:Plasma cutter.thumbnail.jpg|[[Plasma cutter, CNC (Kyle Paavola's)]]
File:Router Plunge Makita.jpg|[[Router, plunge (Makita 3612BR)]]
File:10.jpg|[[Press (Powerfist) ID:10]]
File:NoImage.png|[[Router table, wooden ID:81]]
File:87.jpg|[[87|Sander, random orbital (Skil 7492) ID:87]]
File:Chop Saw.jpg|[[Saw, compound mitre (Ryobi)]]
File:Chopsaw Metal.jpg|[[Saw, compound mitre, metal (Ryobi)]]
File:Reciprocating Saw.jpg|[[Saw, sabre (Mastercraft)]]
File:Skil Saw BD.jpg|[[Saw, handheld circular, 7 1/4" (Black & Decker)]]
File:Skil Saw Red.jpg|[[Saw, handheld circular (Skil)]]
File:90.jpg|[[Scroll saw (Mastercraft 55-6714-6) ID:90]]
File:119.jpg|[[Sewing machine, industrial (Relsew) ID:119]]
File:Shaper, metal.jpg|[[Shaper, 7"]]
File:Taps Grey.jpg|[[Tap & die set (Mastercraft)]]
File:OxyAce Mini.jpg|[[Torch, oxygen–acetylene, mini]]
File:32.jpg|[[UV photomasker (Dan's) ID:32]]
File:135.jpg|[[Vacuum pump ID:135]]
File:Vice Medium.jpg|[[Vise, medium (Irwin)]]
File:Welder MIG.jpg|[[Welder, MIG (Lincoln Weld-Pak 100)]]
File:55.jpg|[[Welder, stick, orange (Acklands 225 AC Sizzler) ID:55]]
File:109.jpg|[[Welder, Stick, AC/DC (Miller Thunderbolt XL) ID:109]]
File:74.jpg|link=Miter saw, compound, sliding (Hitachi) ID:74|[[Miter saw, compound, sliding (Hitachi) ID:74]]
File:146.jpg|link=Garment graphic printer, direct inject (Brother GT-361) ID:146|[[Garment graphic printer, direct inject (Brother GT-361) ID:146]]
</gallery>

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:28:43Z

Gregm: /* Documents */ add subcategory placeholders ToDo

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

==Jank==

===Carriage Lock===
If the carriage doesn't freely/easily move in the X direction, there's a fat hex bolt head sticking up on the right side of it that needs loosening.

(add pic here)

===Power Feed===
Note that while generally gears/speeds shouldn't be changed while the lathe is in motion, from https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote>[[File:20180206_230213_720p.mp4|frameless]]
 

==Documents==

=== Reference ===

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

=== Training ===
(training material linked here?)

=== Practical Project ===
(tired of digging this out of drive, insert here?) 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:23:47Z

Gregm: /* Jank */ carriage lock

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

==Jank==

=== Carriage Lock ===
If the carriage doesn't freely/easily move in the X direction, there's a fat hex bolt head sticking up on the right side of it that needs loosening.

(add pic here)

===Power Feed===
Note that while generally gears/speeds shouldn't be changed while the lathe is in motion, from https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote>[[File:20180206_230213_720p.mp4|frameless]]
 

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:21:57Z

Gregm: /* Power Feed */

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

==Jank==

===Power Feed===
Note that while generally gears/speeds shouldn't be changed while the lathe is in motion, from https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote>[[File:20180206_230213_720p.mp4|frameless]]
 

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:21:29Z

Gregm: /* Power Feed */ warrrning

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

==Jank==

===Power Feed===
Note that while generally gears/speeds shouldn't be changed while the lathe is in motion, from https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote>[[File:20180206_230213_720p.mp4|frameless]]
 

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:19:13Z

Gregm: /* Power Feed */ embed video text unbreakage 2

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

==Jank==

===Power Feed===
From https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8:<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote>[[File:20180206_230213_720p.mp4|frameless]]
 

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:18:51Z

Gregm: Undo revision 6391 by Gregm (talk)

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

==Jank==

===Power Feed===
From https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8:<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote>
[[File:20180206 230213 720p.mp4|left|frameless]]
 

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:18:20Z

Gregm: /* Power Feed */ embed video text unbreakage

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

==Jank==

===Power Feed===
From https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8:<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote>
[[File:20180206 230213 720p.mp4|none|frame]]
 

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:17:30Z

Gregm: /* Power Feed */ embed video?

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

==Jank==

===Power Feed===
From https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8:<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote>
[[File:20180206 230213 720p.mp4|left|frameless]]
 

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

File:20180206 230213 720p.mp4

2023-02-24T21:16:04Z

Gregm: Danny's lathe power feed knob twiddling jank vid

== Summary ==
Danny's lathe power feed knob twiddling jank vid

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:07:08Z

Gregm: /* Power Feed */ add vid

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

==Jank==

===Power Feed===
From https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8:<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote>https://photos.google.com/share/AF1QipOVQRdKEtPudFj23S_BfUgOZEo9dPdV47OWhybzbPAtXZZUazPffBFPLs0mKYCitA?key=c2dyTEdSanJ2a3FqYzhWY0NrMkMwSDhJVkpKazR3 

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T21:01:32Z

Gregm: add Jank, powerfeed details, attempt to embed vid

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

 

== Jank ==

=== Power Feed ===
From https://forum.protospace.ca/t/can-t-get-lathe-power-feed-to-work/3568/8:<blockquote>Set it to a lowish speed like 400 or less and bump the jog button. Then start wiggling leavers while it’s coasting down and watch the drive shaft and screw. You’ll feel it when it engages and the shafts will start spinning…

The threading lead screw and the power feed drive shaft are taken off at different points in the gear train. It is possible to jiggle a leaver and get one to start spinning while the other is still not engaged properly and requires further jiggling.

Por ejemplo, this video I recorded a very long time ago. <nowiki>https://photos.app.goo.gl/tGQB9V3VdxrpEjQD2</nowiki>

The XYWZ lever is the worst and usually requires persuasion to engage. The gears are all straight cut, and all may require sufficient wigglage before they cooperate. And the number dial is keep turning until it works. It’s about 1/4 past the number you want.</blockquote> 

== Documents ==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

 
==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T20:53:55Z

Gregm: clean up equipment template

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (aka Birmingham LUX 1660G or YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Working
| permission = Open to full members
| certification = [https://my.protospace.ca/courses/281 Metal Cutting & Manual Lathe]
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump

Lathe, metal (Challenger 1660G) ID:46

2023-02-24T20:52:34Z

Gregm: Undo revision 6384 by Gregm (talk) because it broke the friggin template, ofc

{{Equipment page
| toolname = Metal lathe
| model = Challenger 1660G (a.k.a. Birmingham LUX 1660G and YCL-1660)
| serial = ??
| owner = Protospace
| loanstatus = Owned by Protospace
| arrived = 2015-12-22
| location = Metal shop
| status = Needs Work: needs to be cleaned and set up
| permission = Open to full members
| certification = Certification Required: [[lathe training]] or (upcoming as of 2015-12) lathe/mill training
| id = 46
| itemphoto = [[File:46.jpg|350px|thumb|right|]]
}}

[[Category:Metalworking tools]]
[[Category:Machine tools]]
[[Category:Showcase tools]]

==Specifications==
All from the 1640T/1660T page listed in the Documents section unless noted.

*Dimensions: 29" deep × 72" long × ?? tall (according to John W)
*Mass: ~4000–5000 lbs
*Motor: 7.5 hp, 3-phase, 220 V
*36–1800 RPM spindle speed in 12 steps
*Capacities
**Swing over bed: 16"
**Swing over cross slide: 10"
**Distance between centers: 60"
**Swing in gap: 60"
**Width of bed: 24"
*Headstock
**Spindle nose: ASA D1-6
**Spindle bore: 2 1/16" or 2 1/8"
**Spindle taper: MT 6
**Spindle speeds: 36, 60, 82, 93, 158, 215, 302, 510, 695, 786, 1328, 1800 rpm
*Threads & feeds
**Imperial threading: 2–72 TPI (45 kinds)
**Metric threading: 0.2–14mm (40 kinds)
**Module pitch threading: 0.3–3.5 M.P. (18 kinds) (for making shafts for worm gears)
**DP threading: 8–44 DP (21 kinds)
**Longitudinal feed range: 0.002"–0.04" ipr
**Cross feed range: 0.001"–0.02" ipr
*Carriage
**Cross slide travel: 8 1/4"
**Compound slide travel: 5 1/4"
*Tailstock
**Center taper: MT 4
**Quill travel: 6 1/4"
**Quill diameter: 2 1/16"
*Coolant pump
*Safety foot brake

==Tooling==
{| class="wikitable mw-collapsible mw-collapsed"
|+

!Short Description
!Shank Size
!Typical Insert Types
!Long Description
!Photo
!Manuf Code
!ANSI
!ISO
!Replacement Screw Type
!Manufacturer
!New Price
!Condition
!Notes
|-
|Grooving Insert Holder
|3/8 "
|GIE-7
|Right Hand, 4.5" long, grooving, parting and turning tool
|[[File:THE-7-3 8-R.jpg|150px]]
|THE-7-3/8-R
|
|
|
|Nicole
|$110.7
|Good
|
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 7" (174 mm) long
|[[File:BoringBar174 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 5 3/4" (144 mm) long
|[[File:BoringBar144 small.jpg|150px]]
|
|
|
|
|
|
|Poor
|Damage reduces insert support. Missing insert screw.
|-
|Boring Bar
|3/4 "
|CCMT33x, CCxT33x
|Boring bar, RH, 4 7/8" (121 mm) long
|[[File:BoringBar121.jpg|150px]]
|
|
|
|
|
|
|Serviceable
|Missing insert screw.
|-
|Boring Bar
|1"
|CCMT33x, CCxT33x
|Boring bar, RH, 8" long
|[[File:SER 1000 M16.jpg|150px]]
|
|
|
|
|
|
|Fair
|Missing insert screw.
|-
|Threading Insert Holder
|1"
|Full form or partial form. See notes.
|Threading insert holder
|[[File:IscarThreadingInsertHolder.jpg|150px]]
|SER 1000 M16
|
|
|
|Iscar
|US$158.62
|Fair
|Scuffing. See manufactures documentation for insert selection.
Image shows regular turning insert, not threading insert.
|-
|Triangular RH, G Insert Holder
|3/4"
|TNMG43x, TNxG43x
|Triangular RH, ANSI G Type
|[[File:MTJNRS 46- 4 D.jpg|150px]]
|
|MTJNRS 46- 4 D
|
|
|Valenite
|
|Serviceable
|ANSI shank numbers are flipped. Damaged shank. Shank has been machined.
|-
|Triangular RH, J Insert Holder
|3/8"
|TNMG32x, TNxG32x
|Triangular RH, ANSI J Type
|[[File:TBR12_3_8_IC.jpg|150px]]
|
|TBR12 3/8 I.C.
|
|
|Carboloy
|
|Fair
|
|-
|Parting Tool Holder
|3/4"
|HSS
|HSS parting tool holder. Quick change for 3/4" tool post.
|[[File:PartingToolHolder_small.jpg|150px]]
|
|
|
|
|
|
|Good
|
|}

==Documents==

*[http://www.southern-tool.com/store/birmingham_lux-1640-g_lathes.php Sales page for 1640T and 1660T models]
*According to those in the know (Danny P and John W) there are three manuals for this machine:
*[https://wiki.protospace.ca/images/c/c2/Lux_Matter_Metal_Lathe_Manual_1660G.pdf 1640G/1660G Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/2/2c/Lux-Matter_1660T_Manual_from_Luc_Archer.pdf 1640T/1660T Instruction Manual and Parts List]
*[https://wiki.protospace.ca/images/5/5e/LUX-Matter_1600_Series_Instruction_Manual.pdf 1500/1600 Instruction Manual and Parts List]

==History==
This lathe was bought by Protospace using funding approved for the purchase of new machine tools at the December 2015 members' meeting. It was picked up and brought to Protospace on 2015-12-22 along with [[milling machine (ACRA AM4V)|the ACRA mill]] and [[air compressor, 80-gallon (MAXair Premium)|the new 80-gallon air compressor]]. It replaces [[lathe, metal (Torrent)|Kyle Paavola's lathe]]; it has equivalent capability. It came with the following accessories:

*3-jaw chuck
*4-jaw chuck
*Big steady rest
*Taper attachment
*40-position tool post and one tool holder with a carbide tool holder in it
*Live center
*A carriage stop with a micrometer
*Coolant pump